Brazed Pcbn Inserts, Soldering Pcbn Inserts

The Soldering Brazed PCBN inserts are welded directly onto the blade base to form a growing, super-strong structure, without the risk of layering or cracking.
Soldering Brazed PCBN tools provide exceptional performance in precision machining of a wide variety of hardened and abrasive ferrous and superalloy materials.

MoreSuperHard PCBN inserts have excellent performance in processing gray cast iron, nodular cast iron, hardened steel and sintered metal.

Details:
PCBN inserts are compound super-hard material of polycrystalline cubic boron nitride layer and tungsten carbide sintered under ultrahigh pressure and high temperature. The hardness of PCBN is second only to diamond.

Advantages Of PCBN Inserts:
* Strong corrosion resistant, perform a good thermal stability and red-hardness
* CBN cutting tools have properties which resist chipping and cracking and provide uniform hardness and abrasion resistance in all directions. They may outperform conventional cutting tools by as much as 50 times.
* The high chemical stability allows for PCBN to be stable up to 1000° C and no reaction with Fe, Ni, CO etc
* Cutting hard and tough Materials. CBN cutting tools are so hard that they can efficiently machine steel with hardness of Rc 45 and above
* Easy grinding and EDM cutting. Uniform surface finish, surface finishes of less than 10 micron

Applications Of PCBN Inserts:
Machining ferrous materials. Such as gray cast, cast iron, carbon steels, quenched steel, nickel and cobalt, other kinds of ferrous metal, etc
MoreSuperHard PCBN inserts are widely used in automotive, medical and aerospace machining industries. Such as
Shafts, gears, bearings, dies, molds
Clutch plates, brake rotors and drums, cylinder blocks, flywheels heads
Camshafts, valve bodies, impellers, casings, valve guides
Turbine blades, vanes, shrouds, housings, hip joints, pipe and liners, fuel rod
Valves seats, hydraulic pumps, cam lobes
Extrusion screws, barrels, turbine, case, housings, compressor hubs

Solid PCBN inserts series

Widely applied in finishing, semi-finishing and roughing.

High fracture toughness, suitable for continuous cutting, general cutting, and interrupted cutting.

More cutting edges, higher utilization rate.

Higher bending strength, suitable for large cutting depth (

Brief Introductions:

Type: PCBN Inserts
Application: ferrous materials machining
Specification: Customized
Brand Mark: Moresuperhard
Trade Terms: FOB
Packages: Hard carton
Delivery Time: 15 workdays by express

Introductions of Moresuperhards PCBN Inserts

Machining ferrous materials. Such as gray cast, cast iron, carbon steels, quenched steel, nickel and cobalt, other kinds of ferrous metal, etc.
More Superhard PCBN inserts are widely used in automotive, medical and aerospace machining industries. Such as
Shafts, gears, bearings, dies, molds
Clutch plates, brake rotors and drums, cylinder blocks, flywheels heads
Camshafts, valve bodies, impellers, casings, valve guides
Turbine blades, vanes, shrouds, housings, hip joints, pipe and liners, fuel rod
Valves seats, hydraulic pumps, cam lobes
Extrusion screws, barrels, turbine, case, housings, compressor hubs

insert type size info
L (mm) I.C (mm) S (mm) R (mm) D (mm)
TNGN110304 11 6.35 3.18
TNGN110308 11 6.35 3.18
TNGN110312 11 6.35 3.18
TNGN160404 16 9.25 4.76
TNGN160408 16 9.25 4.76
TNGN160412 16 9.25 4.76

Advantages of Moresuperhards PCBN Inserts

Strong corrosion resistant, perform a good thermal stability and red-hardness
CBN cutting tools have properties which resist chipping and cracking and provide uniform hardness and abrasion resistance in all directions. They may outperform conventional cutting tools by as much as 50 times.
The high chemical stability allows for PCBN to be stable up to 1000 C and no reaction with Fe, Ni, CO etc.
Cutting hard and tough Materials. CBN cutting tools are so hard that they can efficiently machine steel with hardness of Rc 45 and above
Easy grinding and EDM cutting. Uniform surface finish, surface finishes of less than 10 micron

Service:
Detailed Specifications can be customized!
Provide after-sales service.
Technical support on usage.
Return and exchange of products for non-human reasons.

About us:
MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries. With innovative and creative development conception, MORESUPERHARD is tirelessly striving to provide excellent design, superior quality and perfect service to world-wide customers. More than 1000+ customers benefit from our professional technical services.

"We supply various types of PCD & PCBN Inserts for AUTO Engine Machining Industry, Aerospace Industry, Moto-cycle Industry etc.

With ISO 9001:2000 Certified and more than 60 advanced machines from EWAG, Wendt, DMG, Coborn..., our products are consistent in quality.


Compared with ordinary solid brazed cutting tools, they have the following advantages:

Convenient to fasten or remove, the position with high speed and accuracy, save exchanging time.

High wear resistance extends the life of cutting tools.

Perform high speed, high efficiency, and high precision processing.

Easy and safe to manage and deliver."

Metal tin is mainly used in the manufacture of alloys.
Tin and sulfur compounds - tin sulfide, which is similar in color to gold, is commonly used as a gold pigment.
Tin's modern application is as a solder for the electronics industry. Used in various purities and alloys (often with lead or indium), tin solders have a low melting point, which makes them suitable for bonding materials.



Standard
ASTM B29-03, BS EN 12659:1999, GB/T 469 -2005 ,

Content
Pb â?¥ 99.99 %

Density
11.34 g / cm 2

Color
Bluish

Weight
35 kgs / lump, 55 kgs / lump

Dimension
21" x 4" x 2.5"

Package
Standard Sea-worthy package, fixed by belt per ton

Shape
Rectangular Lump


Application

lead-acid storage batteries
Ammunition, cable sheathing, and building construction materials
counterweights, battery clamps

cast products such as: bearings, ballast, gaskets, type metal, terne plate, and foil

Container Size

20Gp - 2.352(width) *2.385 ( Height ) * 5.90 ( Inside length ) Meter
40Gp - 2.352(width) *2.385 ( Height ) * 11.8 ( Inside length ) Meter
40HQ - 2.352(width) *2.69 ( Width ) * 5.90 ( Inside length ) Meter

INSERT, CUTTING TOOL; TYPE: TURNING; FULL FACE CBN, SHAPE: ROUND, SIZE:DIA 9.53 MM, THICKNESS: 7.85 MM , MATERIAL: METAL, RAKE: 7 DEG; FFT: FORMACHINING CARBIDE ROLLS; TOLERANCE IC:+/-0.025 MM; S:+/-0.10 MM;CHAMFER WD 0.25 MM; CHAMFER ANGLE 20 DEG; WITH INSERT BASE; 1 BOXCONSISTS OF 10 PCS; FOR MACHINING ROLL; REFERENCE: CBNRCGN090700B; DRAWING: R-2.1655, POS:

INSERT, CUTTING TOOL: TYPE TURNING, SHAPE ROUND, SIZE DIA 9.53 MM, THICKNESS 3.18 MM, MATERIAL CUBIC BORON NITRIDE, RAKE 0 DEG, FFT: TOLERANCE S 0.13, TOLERANCE IC 0.05,

There are many classification methods of rolls,
- The material of the roller have : cast steel roller, case iron roller, forged roller.
- Product type, there are strip steel rolls, section steel rolls, wire rod rolls
- Position of the rolls in the rolling mill series, there are billet rolls, rough rolls, finishing rolls, etc.
- Product function, there are scale-breaking rollers, perforated rollers, leveling rollers, etc.
- Product material, there are hot rolls, cold rolls, etc.
- Type of rolling mill, it is divided into flat rolls and grooved rolls (it is used for rolling large, medium and small sections, wire rods and blooming billets. Grooves are engraved on the roll surface to shape the rolling stock), special roll

When processing mill rolls, especially processing large scale steel iron roll, it often has irregular surface, sand inclusion, holes and other problems. In order to solve the above problems we should choose What PCD and PCBN Inserts for Turning Rolls ?
- The tools materials for machining rolls include pcd inserts, pcbn cutting tools and solid cbn inserts, etc
- Solid CBN Insert is the hardest tool material for the processing ferrous metal materials and is the preferred tool for heavy duty cutting rolls. The high hardness rolls, Moresuperhard recommend the Solid CBN inserts which can be used for large margin cutting. Compared with the carbide cutting tools, the Solid CBN insert has performance stable, good production efficiency, and low production costs. Tungsten carbide ring is also called tungsten carbide alloy roll ring ( WC rolls or TC rolls), we process them with CBN and PCD Tools .
- Normally, CBN Inserts are generally used for rough turning tungsten carbide rolls which hardness â?¤ HRA88. PCD Tools are mostly used for finish turning cylinder, chamfering and engraving.