The Soldering Brazed PCBN inserts are welded directly onto the blade base to form a growing, super-strong structure, without the risk of layering or cracking.
Soldering Brazed PCBN tools provide exceptional performance in precision machining of a wide variety of hardened and abrasive ferrous and superalloy materials.
Applications of soldering brazed PCBN inserts:
The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.
Features of soldering brazed PCBN inserts:
â?¶High chemical resistance stability
â?¶High hardness and abrasive resistance
â?¶Strong impact resistance
â?¶Good fracture resistance
â?¶High working efficiency
â?¶Dry cutting
Specification
Description of soldering brazed PCBN inserts:
PCBN cutting inserts are welded directly onto the blade base to form a growing, super-strong structure, without the risk of layering or cracking.
Applications of soldering brazed PCBN inserts:
The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.
PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc.
MoreSuperHard PCBN inserts have excellent performance in processing gray cast iron, nodular cast iron, hardened steel and sintered metal.
Details:
PCBN inserts are compound super-hard material of polycrystalline cubic boron nitride layer and tungsten carbide sintered under ultrahigh pressure and high temperature. The hardness of PCBN is second only to diamond.
Advantages Of PCBN Inserts:
* Strong corrosion resistant, perform a good thermal stability and red-hardness
* CBN cutting tools have properties which resist chipping and cracking and provide uniform hardness and abrasion resistance in all directions. They may outperform conventional cutting tools by as much as 50 times.
* The high chemical stability allows for PCBN to be stable up to 1000° C and no reaction with Fe, Ni, CO etc
* Cutting hard and tough Materials. CBN cutting tools are so hard that they can efficiently machine steel with hardness of Rc 45 and above
* Easy grinding and EDM cutting. Uniform surface finish, surface finishes of less than 10 micron
Applications Of PCBN Inserts:
Machining ferrous materials. Such as gray cast, cast iron, carbon steels, quenched steel, nickel and cobalt, other kinds of ferrous metal, etc
MoreSuperHard PCBN inserts are widely used in automotive, medical and aerospace machining industries. Such as
Shafts, gears, bearings, dies, molds
Clutch plates, brake rotors and drums, cylinder blocks, flywheels heads
Camshafts, valve bodies, impellers, casings, valve guides
Turbine blades, vanes, shrouds, housings, hip joints, pipe and liners, fuel rod
Valves seats, hydraulic pumps, cam lobes
Extrusion screws, barrels, turbine, case, housings, compressor hubs
Machining ferrous materials. Such as gray cast, cast iron, carbon steels, quenched steel, nickel and cobalt, other kinds of ferrous metal, etc.
More Superhard PCBN inserts are widely used in automotive, medical and aerospace machining industries. Such as
Shafts, gears, bearings, dies, molds
Clutch plates, brake rotors and drums, cylinder blocks, flywheels heads
Camshafts, valve bodies, impellers, casings, valve guides
Turbine blades, vanes, shrouds, housings, hip joints, pipe and liners, fuel rod
Valves seats, hydraulic pumps, cam lobes
Extrusion screws, barrels, turbine, case, housings, compressor hubs
insert type size info
L (mm) I.C (mm) S (mm) R (mm) D (mm)
TNGN110304 11 6.35 3.18
TNGN110308 11 6.35 3.18
TNGN110312 11 6.35 3.18
TNGN160404 16 9.25 4.76
TNGN160408 16 9.25 4.76
TNGN160412 16 9.25 4.76
Advantages of Moresuperhards PCBN Inserts
Strong corrosion resistant, perform a good thermal stability and red-hardness
CBN cutting tools have properties which resist chipping and cracking and provide uniform hardness and abrasion resistance in all directions. They may outperform conventional cutting tools by as much as 50 times.
The high chemical stability allows for PCBN to be stable up to 1000 C and no reaction with Fe, Ni, CO etc.
Cutting hard and tough Materials. CBN cutting tools are so hard that they can efficiently machine steel with hardness of Rc 45 and above
Easy grinding and EDM cutting. Uniform surface finish, surface finishes of less than 10 micron
Service:
Detailed Specifications can be customized!
Provide after-sales service.
Technical support on usage.
Return and exchange of products for non-human reasons.
About us:
MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries. With innovative and creative development conception, MORESUPERHARD is tirelessly striving to provide excellent design, superior quality and perfect service to world-wide customers. More than 1000+ customers benefit from our professional technical services.
There are many classification methods of rolls,
- The material of the roller have : cast steel roller, case iron roller, forged roller.
- Product type, there are strip steel rolls, section steel rolls, wire rod rolls
- Position of the rolls in the rolling mill series, there are billet rolls, rough rolls, finishing rolls, etc.
- Product function, there are scale-breaking rollers, perforated rollers, leveling rollers, etc.
- Product material, there are hot rolls, cold rolls, etc.
- Type of rolling mill, it is divided into flat rolls and grooved rolls (it is used for rolling large, medium and small sections, wire rods and blooming billets. Grooves are engraved on the roll surface to shape the rolling stock), special roll
When processing mill rolls, especially processing large scale steel iron roll, it often has irregular surface, sand inclusion, holes and other problems. In order to solve the above problems we should choose What PCD and PCBN Inserts for Turning Rolls ?
- The tools materials for machining rolls include pcd inserts, pcbn cutting tools and solid cbn inserts, etc
- Solid CBN Insert is the hardest tool material for the processing ferrous metal materials and is the preferred tool for heavy duty cutting rolls. The high hardness rolls, Moresuperhard recommend the Solid CBN inserts which can be used for large margin cutting. Compared with the carbide cutting tools, the Solid CBN insert has performance stable, good production efficiency, and low production costs. Tungsten carbide ring is also called tungsten carbide alloy roll ring ( WC rolls or TC rolls), we process them with CBN and PCD Tools .
- Normally, CBN Inserts are generally used for rough turning tungsten carbide rolls which hardness â?¤ HRA88. PCD Tools are mostly used for finish turning cylinder, chamfering and engraving.
Models: RNMN solid CBN, RCMX soilid CBN, PCD notching tools, PCD engraving tools
Applications of PCD inserts, solid cbn : high speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls
Specification:
1ã??PCD and PCBN Tools for Rolls Machining
Moresuperhard solid CBN inserts and PCD tools for machining high hardness rolls, cast iron roll, high-speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls. Due to its excellent properties, carbide rolls are widely used in the steel industry and their hardness is very high. For the machining of cemented carbide rolls, CBN/PCD Inserts can effectively replace the grinding process to improve production efficiency.
The roll is the main workpiece and tool that makes the metal continuously plastically deform on the rolling mill. The roll is mainly composed of three parts: roll body, roll neck and roll head. The roll is the intermediate part of the roll that actually participates in rolling the metal. Has smooth cylindrical or grooved surfaces. Rollers are almost universally used in nearly every manufacturing process in the world. The roller is the main part of the rolling machine, with the pressure which come from the rolling roller to roll the steel.
2ã??The specifications size of PCD tools, solid CBN inserts for machining roll
- Solid CBN inserts for Rolls Machining
As a PCBN inserts manufacturer and exporter in China, More Superhard's PCBN inserts have excellent performance in processing gray cast iron,nodular cast iron,hardened steel and material, sintered metal,and processing work piece surface is highly polished and very durable. Solid CBN iinserts rough machining high Ni-Cr alloy cast iron rolls, semi finishing chilled cast iron rolls, finish turning forged steel cold rolls, turning tungsten carbide rings and hss rolls, etc
- PCD Notching Tools, PCD Boring Cutter for Roller
The PCD notching tools, pcd boring cutters are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools. PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
