The compounding system covers various process steps from material handling, metering feeding, step-by-step feeding, compounding extrusion, melt filtration or pressurization, pelletizing, conveying and cooling, drying, storage homogenization to packaging. With years of technological experience and strong strength, Nanjing KY Chemical Machinery Co., Ltd., as a professional polymer extrusion equipment manufacturer, has selected and trained many powerful suppliers to provide customers with a complete set of small twin screw extruders. The compounding system of our plastic extrusion screw for sale can effectively eliminate the repetitive work of communication between customers and dozens of suppliers, greatly saving the twin screw extruder cost and the time limit of buying twin screw extruder for customers, and finally obtain the best return on investment. If you want to buy twin screw extruder, you can check our different types of twin screw extruder for sale below. Or you can contact us directly and consult for more information about plastic extrusion equipment for sale and double screw extruder price.
Introduction of HK Large Extruder Production System
KY also offers a larger-scale HK chinese double screw extruder, with the commonly used screw diameters ranging from 110 mm to 165 mm (HK110-165) available for user selection. According to the material and process, the process components with a length-diameter ratio of 72:1 can be provided, and enough reaction residence time can be provided to achieve the best dispersion and mixing effect.
Large twin screw extruders are mainly used for polyolefin granulation, which is particularly common in petrochemical enterprises. The usual PE and PP granulation of this large extrusion screw for sale is the typical operation of this application. HK125 large twin screw extruder has a large market share in special extrusion, such as UHMWPE fiber and lithium battery diaphragm extrusion.
Advantages of HK Large Extruder Production System
The parts in the processing section are common to AK and SK series to ensure continuous process consistency
Keya exclusively uses a series of newly designed and developed screw originals, which can meet the requirements of different working conditions and make them have a wider range of processing adaptability
Using German standard spline, optimized tooth profile, with higher bearing capacity
Accurately calibrate the coaxiality of the whole machine assembly
Strict ELP is performed before leaving the factory to ensure that users are provided with the highest product quality
Large twin screw extruder also has many successful applications in polymer devolatilization and reactive extrusion. Special extrusion and professional applications can contact KY for consultation. KY has many years of experience in the production and process of large-scale equipment, plus a good manufacturing system can provide users with more and larger production systems.
HK36 and HK53 small plastic twin screw extruders are very competitive equipment models for small batch production scale, especially for the Color Masterbatch industry.
The production of masterbatch has strict requirements on equipment and process. The accurately measured powder and additives need to be evenly dispersed and mixed into the carrier resin. The order production of different batches and color numbers is frequently switched, and china twin screw extruder is required to have high output, excellent self-cleaning ability, and excellent mixing effect.
Thus, KY's HK36 small extruder machine and HK53 small extrusion machine have become the best choice for many customers who produce masterbatch.
According to the process and formulation of material production, we can configure different upstream and downstream systems for HK small twin screw machine series. Whether users adopt the pre-mixing or sub-adding method, we can customize the resin, toner, and additives of the extruder pelletizer by the corresponding process, which fully meets the relevant process and production requirements. As a professional extruder machine manufacturer, KY provides small plastic extruders for sale with consistently high quality. You can check the picture of our small extruder for sale below. If you want to learn more information about our small plastic extruders for sale, please feel free to contact us!
SK53 Twin Screw Extruder
Overview of SK53 Twin Screw Extruder
SK53 mini twin-screw extruder is a mini extruder machine that can be used in engineering plastics, color masterbatch, functional masterbatch, blending modification, and other industries.
In order to adapt to the high temperature and high wear resistance of Engineering plastics, HIP hot isostatic pressing technology is used in the material selection of cylinder and screw for SK53 twin screw extruder, a mini plastic extruder machine.
Device parameters of SK53 twin screw extruder
Model Motor power (KW) Screw speed (RPM) Aspect ratio Output (KG/h) Size of main equipment
(Length Mx, width Mx, and height M)
SK53 110/160 600/900 36~60 400~700 5.5x 0.8x 1.6
Maximize Efficiency with KY SK53 Small Extrusion Machine
Compact Design: The KY SK53 mini extruder machine offers a space-saving solution without compromising on performance.
High Precision: Achieve consistent, high-quality output with advanced twin screw technology.
Energy Efficient: Designed to minimize energy consumption while maximizing productivity.
Versatile Applications: The small plastic extruder machine is ideal for a wide range of materials and extrusion processes, enhancing your production capabilities.
This kind of plastic extrusion equipment for sale at KEYA has the advantages of high wear resistance and corrosion resistance; for example, when the customer's working formula in PA, PP + glass fiber or carbon fiber + flame retardant, it is recommended to use high wear resistance material (SAM10); if the customer's working material not only requires to wear resistance but also has certain acidity and alkalinity, it needs to consider using corrosion resistance material (SAM26/39). In view of the lateral forced feeding of carbon fibers, a special feeding screw design is adopted, which effectively solves the problem that the material is fluffy and can not be fed.
Hot isostatic pressing (HIP) is to place the product in a sealed container and apply the same pressure in all directions to the product. At the same time, well-designed by Keya, a mature china double screw extruder manufacturer, SK53 mini plastic twin screw extruder machine can be sintered and densified under the action of high temperature and high pressure. Thermo-isostatic pressure is an indispensable means and technology for the production of high-performance materials and the development of new materials.
As a professional small plastic extrusion machine manufacturer in China, Nanjing KY has a lot of experience in plastic screw extruder manufacturing. We can provide you with high-quality small extruder machines. If you are looking for ideal small plastic extrusion machines, welcome to consult us.
AKP Series Strand Pelletizer
As the most commonly used granulation auxiliary machine, stretch granulator is one of the key equipment for users to obtain stable quality and beautiful appearance products. The molten material extruded from the granulating template is cooled by a water tank, then dried by an air knife to remove the moisture attached to the surface of the material, and then enters the granulating chamber of the stretching granulator.
The strip is cut by a rotating cutter into standard particles of 3 mm length, which can be screened and then entered into the subsequent product processing system. The diameter of particles can be adjusted by adjusting the traction speed of the strip. Particles of non-standard length can also be completed by an independent traction system if required. This is how a plastic strand pelletizer machine works. If you want to know more about our strand pelletizer machines, please feel free to contact us!
Nanjing KY granulator adopts the most reliable double support structure. The rotary accuracy of the cutter is very high. All parts in contact with the material are made of corrosion-resistant stainless steel. The pressing rollers can be quickly replaced to ensure that the user can get a satisfactory experience.
If you want to buy plastic extrusion cutting machine, please contact us.
KYmach is established in 1993 by Mr. Liu Guangzhi, the pioneers of China's Twin Screw Extruder. For over 30 years, we have always committed to be the preferred compounding and extrusion solutions provider.
After 5 years' joint ventured with Coperion, we resumed providing the top rated plastic compounding equipment and solutions in 2010.
We launched the first generation SHL series with a screw speed of 300rpm in 1980s, the second generation TE and CTE series with 600rpm in 1990s, and now the third generation HK, SK, and ZK series with 900-1200rpm.Our annual output reaches 400 sets.
More types of china lab twin screw extruder, please visit our website.
AKW Series Water Ring Pelletizer
For some materials such as elastomers with low hardness or easy adhesion, it is recommended to use a water ring pelletizer for granulation. After extrusion from the template, the material is cut into particles directly and mixed with centrifugal force and cooling process water. Finally, it enters a dewatering machine to remove surface moisture and obtain particles with the same appearance.
Compared with the common strip granulation, the water ring pelletizer's structure is more compact. The pelletizer, cooling, drying and process water circulation are integrated into one system, which occupies a small area and has a high degree of automation. The water ring pelletizer produced by the KY company has adopted the advanced fluid mechanics simulation extrusion structure and the casting aluminum alloy pellet chamber, which can efficiently melt the melt and cool it to the desired state at the right rate.
The production efficiency of water ring pelletizer is high, especially for polymer production with small capacity. It has been widely used in elastomers and other related fields.
With more than 20 years of industry experience and installation practice of more than 8000 production lines, Nanjing KY Chemical Machinery Co., Ltd. provides global customers with optimal cost performance and reliable compouding extrusion systems. Our twin screw extrusion machine models range from laboratory test samples by using lab scale china plastic extruders to polyolefin granulation engineering for petrochemical enterprises to meet the latest needs of various related industries.
Overview
Masterbatch refers to a concentrated substance made by resins with excessive additives. In plastic manufacturing, the initial attaching process is replaced by adding proportional masterbatches, making it efficient and more environmental friendly.
Main applications:
We have provided over 30 sets of HK series twin screw extruder china production lines.
Now the price of extruder and pelletizer is reasonable, anything you need, please contact us.
The body of the basic grade barrel is made of 45 # steel. The liner of the barrel is made of basic alpha-101 bimetallic material.
The high-grade barrel adopts imported HIP powder alloy oval liner. Its material has excellent wear resistance, corrosion resistance and other properties. It has won praise and praise from many users. It is incomparable with the conventional bimetallic structure "C" bushing widely used in the industry at present, and it is also incomparable with other types of steel after surface hardening treatment.
The appearance of imported hot isostatic pressing powder alloy integral bushing has greatly accelerated the upgrading of parallel twin screw extruders. In order to improve the service life of the machines and the high output demand of the machines, it has made a positive cushion on the hardware. The domino effect and sensation effect caused by the bushing undoubtedly play a role in promoting the development of the industry.
Design outline: closed barrel, open barrel, combined barrel with side feeding orifice, barrel with exhaust outlet
Classification by bushing: integral barrel (without bushing) with bushing barrel
Diameter: �¦12-�¦350mm
If you want to buy extruder cylinder, please contact us.
More types of china screw extruder, please visit our website.
All component materials are supplied by domestic first-line brands or European professional materials suppliers of twin-screw plastics machines. And check the twin screw extruder screw elements and metallography to ensure that the raw materials are safe and nothing wrong.
100% internal spline is checked with a spline plug gauge to ensure the interchangeability of components.
All of our twin screw extruder elements are finished by CNC grinding after heat treatment. The surface roughness of this series is less than Ra0.8, which completely eliminates the influence of heat treatment deformation on the quality of components.
Powder high-speed steel is processed by the European HIP process and treated strictly according to the heat treatment process each other, the wear resistance and corrosion resistance of our twin screw extruder China elements are the same as those of foreign first-line brands.
As a professional technical team of twin screw extruder screw elements, KY machinery can not only provide timely and accurate twin screw extruder screw elements sample surveying and mapping design, but also provide technical services in twin screw element assembly.
Screw Element
All component materials are supplied by domestic first-line brands or European professional materials suppliers of twin-screw plastics machines. And check the twin screw extruder screw elements and metallography to ensure that the raw materials are safe and nothing wrong.
100% internal spline is checked with a spline plug gauge to ensure the interchangeability of components.
All of our twin screw extruder elements are finished by CNC grinding after heat treatment. The surface roughness of this series is less than Ra0.8, which completely eliminates the influence of heat treatment deformation on the quality of components.
Powder high-speed steel is processed by the European HIP process and treated strictly according to the heat treatment process each other, the wear resistance and corrosion resistance of our twin screw extruder China elements are the same as those of foreign first-line brands.
As a professional technical team of twin screw extruder screw elements, KY machinery can not only provide timely and accurate twin screw extruder screw elements sample surveying and mapping design, but also provide technical services in twin screw element assembly.
Whether domestic or foreign first-line brand mainframe, the company has detailed technical information and special fixture, which can provide spare parts service quickly; common components are fully stocked and shipped on the same day; new twin screw extruder screw elements are delivered within 45 days;
Perfect modern management system to ensure that customers receive 100% qualified plastic twin screw extruder screw elements, while the quality of each twin screw element is traceable.
KEYA has different twin screw elements for sale. Our high-quality products can surely meet your needs. If you're interested in our extruder screw elements, welcome to consult.
Screw element diameter range: �¦15-�¦230mm
Screw elements type:
Convey element
Kneading block
Conversion element GD
Deep Channel Conveyor Element SK
SK-N Original of Deep Slot Transition Block
Components for side feeding
Single head, double head and triple head
Customer OEM
