PCD/PCBN boring & notching tools for carbide rollers,PCD Engraving Tools
High processing efficiency and high universality
Suitable for dry and wet cutting
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
The PCD boring tools are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools.
Specification
Applications of PCD boring tools:
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
Advantages of PCD boring tools:
high abrasive resistance and thermal conductivity
good surface finish
Long service life. The service life is 20-30 times more than carbide boring tools.
PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment.
PCD boring tools Application range
Roll Air Conditioning Compressor Parts Slewing support Gear shaft Bearing Cylinder Cylinder liner Hub unit bearing Brake drum Brake disc.
Why Choose Our PCD Boring Tools
1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet.
2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs.
3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade.
4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured.
â?¶Roll rib cutters are also called rotary cutters, flying cutters, and rib boring cutters.
â?¶Mainly used for rib engraving of roll ring groove type. According to the material and hardness of the processed rolls, the rib cutters are mainly divided into carbide rib cutters, CBN rib cutters and PCD rib cutters.
Carbide rib cutters are mainly used for high-speed steel rolls with HSD90, CBN rib cutters are more suitable.
PCD rib knives are suitable for higher hardness carbide rolls.
The feed rate of the rib cutter is generally relatively small, mostly less than 0.02mm.
The roll can be repaired twice, and it can be repaired for about 20 times.
The specification of PCD boring and notching tools:
Name: PCBN Boring & Notching Tools For High-speed/Hardened Steel
Introduction:As the PCBN tool has higher impact strength and anti-damage performance than the ceramic tool, it is usually used to process various kinds of black metal materials such as cast iron, hardened steel, etc. In addition, some special PCBN tools can resist the cutting compound of high-power machining, reduce the impact of cutting and wear and cutting heat during precision machining.
Details
Applications Of PCD Boring Tools:
PCBN Boring Tools Are Used to process various kinds of black metal materials such as cast iron, hardened steel, etc.
Advantages Of PCBN Boring Tools:
* High Abrasive Resistance And Thermal Conductivity
* Good Surface Finish
* Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools.
* High impact strength
The Specification Of PCD Boring And Notching Tools:
D B H1 H2 L °
2.5 0.5 1.6 5.2 80
3 0.6 1.8 5.5 80
3.2 0.6 1.8 6.2 80
4 0.7 2.3 7.83 70
4 0.8 2.4 9.55 80
4.5 0.9 2.75 10.75 80
5 1.0 3 9 80
4 0.7 3.3 3.4 7.98 80
4 0.8 3.3 3.4 9.68 80
4.5 0.9 3.5 3.9 10.80 80
Application Cases Of PCBN Notching Tools For Carbide Rollers:
Product Name PCD Boring Tools, PCD Tools For Carbide Roller Notching
Size 5 * 9 4 * 7.8
Workpiece Carbide Roller Notching
* 4*7.8, 5*9 PCD Notching Tools For Carbide Roller Have Sent To Saudi Arabia Customer
Name: PCD Boring & Notching Tools For Carbide Rollers
Introduction:The PCD Boring Tools Are Made By PCD Blanks (E6) Brazing On The Tungsten Carbide Body. Most Common Is Full Face Pcd Notching Tools.PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching.
Details
Applications Of PCD Boring Tools:
PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching.
Advantages Of PCD Boring Tools:
* High Abrasive Resistance And Thermal Conductivity
* Good Surface Finish
* Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools.
The Specification Of PCD Boring And Notching Tools:
DBH1H2L°
2.50.51.65.280
30.61.85.580
3.20.61.86.280
40.72.37.8370
40.82.49.5580
4.50.92.7510.7580
51.03980
40.73.33.47.9880
40.83.33.49.6880
4.50.93.53.910.8080
Application Cases Of PCD Notching Tools For Carbide Rollers:
Product NamePCD Boring Tools, PCD Tools For Carbide Roller Notching
Size5 * 9ï¼? 4 * 7.8
WorkpieceCarbide Roller Notching
* 4*7.8, 5*9 PCD Notching Tools For Carbide Roller Have Sent To Saudi Arabia Customer
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
The PCD boring tools are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools.
Applications of PCD boring tools:
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
Advantages of PCD boring tools:
* high abrasive resistance and thermal conductivity
* good surface finish
* Long service life. The service life is 20-30 times more than carbide boring tools.
The PCD Boring Tools are made by PCD Blanks (E6) Brazing on The Tungsten Carbide Body. Most common is full face PCD Notching Tools. PCD Boring Tools are used for Machining Various Of Tungsten Carbide Rollers. PCD Tips for Carbide Roller Notching.
812 Pcd Pcbn Boring Notching Tools Suppliers
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Description: The PCD Boring Tools are made by PCD Blanks (E6) Brazing on The Tungsten Carbide Body. Most common is full face PCD Notching Tools. PCD Boring Tools are used for Machining Various Of Tungsten Carbide Rollers. PCD Tips for Carbide Roller Notching.
Details
Specification
Applications of PCD Boring & Notching Tools: PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching.
PCD boring tools Application range
Roll Air Conditioning Compressor Parts Slewing support Gear shaft Bearing Cylinder liner Hub unit bearing Brake drum Brake disc.
Why Choose Our PCD Boring Tools
1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet.
2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs.
3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade.
4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured.
Advantages of PCD Boring & Notching Tools:
High Abrasive Resistance And Thermal Conductivity
Good Surface Finish
Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools.
High processing efficiency and high universality.
Suitable for dry and wet cutting.
PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment.
Pack: Cartons and bubble wrap
Payment: TT; Paypal;
Delivery Time: Seven to ten days
Sample: No free samples are provided
FOB Port: Shanghai Qingdao Guangzhou
"PCD blank for Cutting Tools
E-Grind supplies the whole range of PCD blanks for cutting tool purpose. The largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface.
Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process.
PCD application:
Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum...
nonmetallic materials: ceramics, plastic, rubber, chipboard...
PCBN
PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability.
Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy...
E-Grind provides two series of PCBN:
1)Solid CBN
2)CBN with Tungsten Carbide supporting. "
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
Precision reamers are designed to slightly enlarge the size of a previously formed hole with a high degree of accuracy that leaves the sides smooth. Youll find the reamer tool you need for a variety of applications and materials here.
A reamer is a tool that is used to widen the size of a pre-existing hole in metal by a small amount to leave smooth sides and edges removing any burrs or rough edges. Its a pointed round file with a tip thatâ??s typically coated in diamond dust to create a hard, durable surface thats great for filing. Reamer tools are ideal for those who are looking for a more precise hole, as they take the pre-drilled hole made by a drill bit and make it truly round and of an exact diameter size.
INSERT, CUTTING TOOL: TYPE TURNING, SHAPE ROUND, SIZE DIA 9.53 MM, THICKNESS 3.18 MM, MATERIAL CUBIC BORON NITRIDE, RAKE 0 DEG, FFT: TOLERANCE S 0.13, TOLERANCE IC 0.05,
There are many classification methods of rolls,
- The material of the roller have : cast steel roller, case iron roller, forged roller.
- Product type, there are strip steel rolls, section steel rolls, wire rod rolls
- Position of the rolls in the rolling mill series, there are billet rolls, rough rolls, finishing rolls, etc.
- Product function, there are scale-breaking rollers, perforated rollers, leveling rollers, etc.
- Product material, there are hot rolls, cold rolls, etc.
- Type of rolling mill, it is divided into flat rolls and grooved rolls (it is used for rolling large, medium and small sections, wire rods and blooming billets. Grooves are engraved on the roll surface to shape the rolling stock), special roll
When processing mill rolls, especially processing large scale steel iron roll, it often has irregular surface, sand inclusion, holes and other problems. In order to solve the above problems we should choose What PCD and PCBN Inserts for Turning Rolls ?
- The tools materials for machining rolls include pcd inserts, pcbn cutting tools and solid cbn inserts, etc
- Solid CBN Insert is the hardest tool material for the processing ferrous metal materials and is the preferred tool for heavy duty cutting rolls. The high hardness rolls, Moresuperhard recommend the Solid CBN inserts which can be used for large margin cutting. Compared with the carbide cutting tools, the Solid CBN insert has performance stable, good production efficiency, and low production costs. Tungsten carbide ring is also called tungsten carbide alloy roll ring ( WC rolls or TC rolls), we process them with CBN and PCD Tools .
- Normally, CBN Inserts are generally used for rough turning tungsten carbide rolls which hardness â?¤ HRA88. PCD Tools are mostly used for finish turning cylinder, chamfering and engraving.
Models: RNMN solid CBN, RCMX soilid CBN, PCD notching tools, PCD engraving tools
Applications of PCD inserts, solid cbn : high speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls
Specification:
1ã??PCD and PCBN Tools for Rolls Machining
Moresuperhard solid CBN inserts and PCD tools for machining high hardness rolls, cast iron roll, high-speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls. Due to its excellent properties, carbide rolls are widely used in the steel industry and their hardness is very high. For the machining of cemented carbide rolls, CBN/PCD Inserts can effectively replace the grinding process to improve production efficiency.
The roll is the main workpiece and tool that makes the metal continuously plastically deform on the rolling mill. The roll is mainly composed of three parts: roll body, roll neck and roll head. The roll is the intermediate part of the roll that actually participates in rolling the metal. Has smooth cylindrical or grooved surfaces. Rollers are almost universally used in nearly every manufacturing process in the world. The roller is the main part of the rolling machine, with the pressure which come from the rolling roller to roll the steel.
2ã??The specifications size of PCD tools, solid CBN inserts for machining roll
- Solid CBN inserts for Rolls Machining
As a PCBN inserts manufacturer and exporter in China, More Superhard's PCBN inserts have excellent performance in processing gray cast iron,nodular cast iron,hardened steel and material, sintered metal,and processing work piece surface is highly polished and very durable. Solid CBN iinserts rough machining high Ni-Cr alloy cast iron rolls, semi finishing chilled cast iron rolls, finish turning forged steel cold rolls, turning tungsten carbide rings and hss rolls, etc
- PCD Notching Tools, PCD Boring Cutter for Roller
The PCD notching tools, pcd boring cutters are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools. PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
Name: PCBN Cutting Tool Blanks
Application: Ferrous Metal And Alloy
Details
Introductionï¼?We Has Various Equipments Such As Laser Cutting Machines, Wire Cutting Machines And Various Processing Equipments To Cut Blanks, Regardless Of Their Thickness Into Special Sizes And Shapes Per Customers Requirements.
BN Characteristics:
Solid CBN, Good Wear Resistance, Two Sides Can Be Used As Edges, High Thermal Resistance, Excellent Fracture Resistance
BN Application:
High Speed Turning And Milling Of Gray Cast Iron, Turning Of Chilled Iron,Nickel-Based Iron And Ductile Iron
PCBN Characteristics:
*Good Weld Based In The Composite CBN Layer And Tungsten Carbide Base;High Abrasion Resistance
*Good Transversal Repture Strength Resistance; Good Chemic Stability;Uniform Dimension Precision;
*Good Consistency Of Processing.
PCBN Application:
Turning Of Castiron; Powdered Metals; Exotic Materials And Heat Resistant Alloys; High Speed Milling Of Gray Castiron.
Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com
Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
PCD forming tool is your professional and accurate tool in batch processing.
Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications.
It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency.
With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used.
Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production.
Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD forming tool is your professional and accurate tool in batch processing.
Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications.
It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency.
With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used.
Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production.
Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD grooving tools are used for finishing processing ring grooves of piston.
Specification
More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs.
Applications of PCD grooving tools:
Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces.
Advantages of PCD grooving tools:
* The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing.
* PCD grooving tools with high precision, good wear resistance.
* The PCD ring grooving tools' precision can reach 3 -4 �¼m .
* Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process.
* The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools.
* Ewag precision Manual grinding machine
* Technical team with over 10 years experience
PCD inserts can be used for cutting other non-ferrous metals such as aluminum alloys and non-metals such as fiber-reinforced plastics (GFK and CFK), hard rubber, wood, fiberboard, melamine resin polymer materials and fiber-reinforced metals (MMC).
Using cutting tools with diamond coating, you can get faster cutting speed and longer tool life, and the quality and accuracy of the surface of the processed material will be higher.
Specification
95%-99% of the components of PCD (polycrystalline diamond) are carbon isotope C12, and its thermal conductivity is 50% better than natural diamond and 2 times faster than copper.
Diamond is a hard material, using a special high temperature and high pressure process, a tight layer of polycrystalline diamond can be pasted on the cemented carbide substrate
More SuperHard PCD cutting tool blanks in the size of 5�¼mã??10�¼m and 25�¼m can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm.
PCD Cutting Tool Blanks Application Recommendation
* W5 fine grain size(excellent surface finish)
Characters: Average grain size: 5�¼m, High diamond content over90%, Laser cutting ,wire EDM cutting
Applications:Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic
* W10 medium grain size (excellent resistance, good surface finish)
Characters:Average grain size: 10�¼m, High diamond content over 90%, Laser cutting ,wire EDM cutting
Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides
* W25 coarse grain size(Long life, extremely high wear resistance)
Characters:Average grain size: 25�¼m, High diamond contentover 90%, Laser cutting ,wire EDM cutting.
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