Hydraulic close die forging hammer is a new energy saving and environmental protection forging hammer. It can save more than 90% energy comparing with the steam forging hammer and the forging hammer with compressor. Also, hydraulic close die forging hammer can improve the working condition.
The advantage, structure and design feature of hydraulic close die forging hammer as follows:
1. Energy conservation and environmental protection.
2.The operation is convenience, lowering and the act is agility
3.System work safety, it has safety locking motion
4.Special structure is more fair and more safety.
Our company is the only professional manufacturer of hydraulic die forging hammer in china, we have a history of more than 50 years in producing hydraulic close die forging hammer and other forging press equipment. We are an iso9001:2000 certification company.
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
Numerical control hydraulic close die forging hammer is mainly used in precision forging and multiple mould forging of all kinds of accessories.
The inner loading of numerical control close die forging hammer is rich in technical content, and the system is controlled by programmable system. There is no special requirement on the operator, that's only simple operation so that ensuring the stability of hammer quality. The intellectualized numerical control system can set the hit energy at will, not only it doesn't waste energy, but also it can control the oil temperature and lengthen the life of ram, hammer head and mould.
Our company is the only one special manufacturer of numerical control hydraulic close die forging hammer, we have a history of more than 50 years in producing forging press equipment. We are an iso9001:2000 certification company.
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
4127 Hydraulic Close Die Forging Hammer Suppliers
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PLC Full Hydraulic Die Forging Hammer widely used in Precision Forgings of automobile industry, hardwares and
tool, surgical instruments, spaceflight industry forgings and tableware such as Connecting Rods, Fork Gear Shifts,
Rocker, Steering Knuckle, Wrench, Pliers, Spanner... Etc all kinds forgings.
CNC Fully Hydraulic Die Hammer is a high technology die forging hammer, Programmable Hitting, High Production Efficiency, Precision Forgings, Energy Saving, Environmental Protection and Reliable Performance are its features. We Produce and Export CNC Hydraulic Drop Forging Hammer, Hitting capacity vary from at 16kj, 25kj, 31.5kj, 50kj, 63kj, 80kj, 100kj, 125kj best suitable for precision forging, multi-molds forgings and abnormal forgings. Should any capacity CNC Hydraulic Drop Forging Hammer be of interest to you, please let us know. We will be happy to give you a quotation upon receipt of your detailed requirements. Yours truly Kevin Liu Lead Name : Hydraulic Die Forging Hammer.
PLC fully-hydraulic die forging hammer, innovated with the worldwide advanced technology of forging , is such product of machine-electrical integration with hi-tech & autonomic intellectual property developed in China, a new type of CNC forging equipment with high efficiency, energy-saving and environmental protection features. It's the key science and tech project in the í¦Fifteenth planningí¦ of Jiangsu province and No. 1 in China at the moment and the tech. has reach up to the advanced level of the same kinds products in the world. In 2002, the fully-hydraulic die forging hammer is patented by Chinese Government.
Main Structural Characteristics
A Intellectual CNC system
PLC fully-hydraulic die forging hammer is equipped with on-line electronic monitors system for pressure, temperature and cleanness and PLC energy control unit as well as logic monitoring system. The electronic monitors are used to guarantee normal operation of the hydraulic system while MSP processor will be responsible for comprehensive analysis technical data collected from on-line sensors, such as: tooling data, working oil pressure, blank deformation, etc and then realizing automatic control for striking energy after calculation of those data and further come to the logic monitoring for the whole working procedure. With precise striking energy control, it can not only reduce vibration and noise generated by surplus striking energy but also increase the hammer's operational reliability and tooling life and further improve forging's quality and speed up working efficiency and decrease the operatorsí» skill requirement. The logic control for the whole working procedure means monitoring working status of all device and executing elements by certain software program. It is also featured with man-machine conversation and malfunction display.
B High efficient tapered valve control
PLC fully-hydraulic die forging hammer is actuated by tapered valve, with advantages of high efficiency, energy-saving and fast speed due to prompt reaction, big flow-rate, simple construction, compact design, short oil pipeline, minimum pressure and flow loss, etc.
C Unique drive structure
PLC fully-hydraulic die forging hammer has combined cylinder construction. Because its striking frequency is basically similar to steam hammer, it needs fast oil discharge speed when striking. By using the combined cylinder, it needs no oil pipes, no valves, less or no on-the-way resistance when charging and discharging oil, thus, it can finally realize fast striking and fast return.
D Safe sealing
PLC fully-hydraulic die forging hammer is constructed with high and low pressure anti-leakage unit, so that the little leakage of the high pressure oil due to incomplete sealing oil can go back to the tank through the oil reflux channel. Low pressure sealing is just for preventing outside leakage of the oil but high and low pressure sealing system can guarantee absolute sealing.
Fully hydraulic driving
Striking controlled by programmable controller and digital inputting.
U-shape integrated cast steel construct of hammer frame
Actinoid wide guide rails construct
Elastic thin hammer rod
Man-machine conversation screen and automatically displaying malfunction
The hydraulic knockout system and shock absorbers can be supplied according to the customeríªs requirement.
Advantage of CHK
High efficiency low energy cost high operating reliability and safety
Firmness durability good rigidity and high accuracy
The striking energy and striking sequence can be set optionally
Quickly return speed without closing the die
Simplified and flexible operation
Application
Suitable for the products with small batch.
Suit to forge abnormity parts exactly.
Suit to forge with several mold cavity and closed die forging.
Suitable for powder forging alloy steel forging and non-ferrous metal forging.
package by wooden cases
different hammer have different size
It is obvious economically to innovate out-of-date steam hammer into hydraulic power tup, this is called model ctk plc fully-hydraulic die forging hammer, which can save much cost comparing to buying a new set fully-hydraulic die forging hammer.
Basal construct
It has high integrated fully hydraulic driving system, and no need of pump chamber and hydraulic station on the ground
Striking can be controlled by programmable controller and digital inputting
Long hammer tup construct can enhance the working accuracy
Striking energy and striking sequence can be set optionally; no surplus striking energy which can avoid noise and increase the die life
It has man-machine conversation screen, automatically diagnosing the malfunction and showing in chinese or english.
Performance and feature
High efficiency and energy saving
Constant quality of forging parts
Lower run cost
Wide application
Lower investment cost
Easy maintenance and operation
Package by wooden cases
Different hammers has different size
C88K CNC Fully Hydraulic Die Forging Hammer
Touch screen man-machine interface, numerical input, fault automatic diagnosis and alarm display in Chinese and English.
Striking energy and steps can be set numerically, which can reduce the surplus striking energy, lower the noise, prolong die lifetime.
U-frame one-piece casting steel and radial wide guide rails make ram with high guiding accuracy.
Three inserted locating faces for the guide rail, special design preventing bolts loosing.
High integrated hydraulic control system, without any pipe connection.
Special design for system safety protection, making sure the safety use of the forging hammer.
Imported accumulator assembled on the hydraulic valve block directly, improved the transmission efficiency and easier to maintain.
Advanced taper valve design, fast response, good sealing and not easy to generate inner leakage
Swaying compound oil cylinder and elastic flexible hammer rod, high and low pressure double anti-leakage design, which greatly improved the reliability of the forging hammer.
Slow up and down in the case of releasing hydraulic system pressure to make die changing safety.
Ram buffer is inner hydraulic buffer, to make sure ram movement safety and coordination;
The aim of fly drop forge is the continuous improvement of our closed die forgings and manufacturing processes to ensure that we remain the preferred supplier of quality custom forgings. A commitment from every person within the organisation is encouraged by means of participation in improvements in our products and our closed die forging process.
All products are manufactured in a way that when used in the normal accepted manner shall comply with all statutory requirements and acceptable standards of quality using the recommended reference systems and business objectives.
Closed die drop forging, or closed die forging, is a forging way that presses heated round metal bar into the shape we need under the pressure of the dies. It will ensure the accuracy of dimensions and little machining allowance, no structure limit, high production efficiency. General steps of closed die drop forging are: mould developing-raw material cutting-heating material-forging-trimming cutting-heat treatment-shot blasting-machining-surface treatment-package. Materials that applied in drop forging process can be stainless steel, alloy steel, carbon steel, copper and other forged materials.
Closed die forging is one of the main process for manufacturing steel forgings. Closed Die Forging is a forging process in which dies move towards each other and covers the workpiece in whole or in part. The heated raw material, which is approximately the shape or size of the final forged part, is placed in the bottom die. The shape of the forging is incorporated in the top or bottom die as a negative image. Coming from above, the impact of the top die on the raw material forms it into the required forged form.
Baixie hammers become more and more popular. The forging hammers are widely applied in producing automobile parts, motorcycle parts, hydraulic tubes, hardwares, surgical instruments, hand-tools, stainless steel tableware, spaceflight industry; they are also the ideal equipment of manufacturing abnormal parts, such as, connecting rods, bend axes, rockers, fork, stainless steel knives and forks to forge and form precisely, and at the same time the die forging hammers can be operated with robots to realize automation.
Package by wooden cases
Differnet hammer has different size.
A heated workpiece is placed in a stationary mold half. The upper mold half is pushed against the workpiece with an applied pressure force and deformed and shaped by the two mold halves. It often requires several strokes before the mold cavity is fully filled.
To ensure that such a material is sufficient to fill the mold the workpiece volume is slightly larger than the mold. The design allows for excess material to flow outside the required shape and is trimmed away in a subsequent operation. In some cases, the part is repositioned in the mold to apply further strokes to achieve final size and volume.
The closed die forging method allows for Precision forging where ingot size is carefully controlled. More information about closed die forging, refer to closed die forging vs open die casting.
It is an energy saving products, can be used instead of steam hammers.We have variety of open die forging hammers and close die forging hammers.The capacity is from 1 ton to 16 ton.
We has been specialized in manufacturing Open die forging hydraulic presses, Close die forging hydraulic presses, Forging manipulators, Ring rolling mills, High speed forging units and other hydraulic presses for many years.
KHODIYAR INDUSTRIA PVT LTD is an ISO-9001:2015 certified Hot Forging & Machined Components manufacturing facility produce all grades of Brass, Copper & Alloys, Aluminium & Alloys, Carbon Steels, Alloy Steels & Stainless Steel in the weight range of 50 GMS to 35KG as a single part to suit your production requirements.
We were established in 2014 & produce Forged & Machined components for OEMs in Heavy Engineering, Pump, Valve, Wind turbine, Automotive, Electrical, Aerospace Industry, Oil, Power & Gas, Material Handling, Construction & Mining Equipments, Defense etc., to list a few applications.
Our Forge shop includes :
