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Ctk Plc Fully Hydraulic Die Forging Hammers

(1.3)
Supplier From China
Aug-27-09

It is obvious economically to innovate out-of-date steam hammer into hydraulic power tup, this is called model ctk plc fully-hydraulic die forging hammer, which can save much cost comparing to buying a new set fully-hydraulic die forging hammer.
Basal construct
It has high integrated fully hydraulic driving system, and no need of pump chamber and hydraulic station on the ground
Striking can be controlled by programmable controller and digital inputting
Long hammer tup construct can enhance the working accuracy
Striking energy and striking sequence can be set optionally; no surplus striking energy which can avoid noise and increase the die life
It has man-machine conversation screen, automatically diagnosing the malfunction and showing in chinese or english.
Performance and feature
High efficiency and energy saving
Constant quality of forging parts
Lower run cost
Wide application
Lower investment cost
Easy maintenance and operation


Package by wooden cases
Different hammers has different size

Price and Minimum Quantity

Price: $100000.00
MOQ: Not Specified
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Technical Feature:

Fully hydraulic driving
Striking controlled by programmable controller and digital inputting.
U-shape integrated cast steel construct of hammer frame
Actinoid wide guide rails construct
Elastic thin hammer rod
Man-machine conversation screen and automatically displaying malfunction
The hydraulic knockout system and shock absorbers can be supplied according to the customeríªs requirement.
Advantage of CHK
High efficiency low energy cost high operating reliability and safety
Firmness durability good rigidity and high accuracy
The striking energy and striking sequence can be set optionally
Quickly return speed without closing the die
Simplified and flexible operation
Application
Suitable for the products with small batch.
Suit to forge abnormity parts exactly.
Suit to forge with several mold cavity and closed die forging.
Suitable for powder forging alloy steel forging and non-ferrous metal forging.


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Basal construct

U-shape high rigidity cast steel hammer framework
Adjustable actinoid wide guide rails
The hammer tup and hammer frame work will strike each other with equal energy .
The weight of hammer framework is much heavier than hammer tup which ensure the working reliability.
The hydraulic dynamic system is designed in separately side-set and centralized control
It has man-machine conversation screen, automatically diagnosing the malfunction and showing in Chinese or English.
Striking energy controlling and programmed striking controlling can be realized

Performance and Feature
High efficiency, energy saving. The usage of energy can up to 65% while the striking efficiency can up to 95%.
U-shape hammer framework with high rigidity and high accuracy, adjustable actinoid wide guide rail structure as well as exactly controlling of striking energy are the preliminary condition of accurately forging.
Less or no vibration. The hammer tup and hammer frame will strike each other with equal energy. When the hammer works, there is less or no vibration which is suitable for the requirement of environmental protection.
Fewer investment. The hammer not only has a higher cost performance but also can reduce the investment of workshop and vibration insulation foundation.
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Basic structure:
Highly integrated fully hydraulic driving system;
Digital input, Chinese and English display, programmal control system;
hydraulic coupling system (upper and lower tup counterblow in the midair with equal stroke and speed);
striking system with precision guide for upper and lower tup;
auxiliary hydraulic systems for guide rails automatic lubrication, hydraulic oil temperature automatic control and filtration;
Compact construction with hydraulic driving systems on the top and damping vibration isolation system at the bottom;
Two ejectors with overload protection in the lower tup

Performance Characteristics:
High accuracy. Striking energy and step can be controlled accurately;
Automatic operation. It can be operated with robot to realize automation.
Less or no vibration. Upper and lower tup counterblow in the midair with equal energy completely avoids impact to the foundation;
High efficiency and energy saving. Energy utilization ratio can be up to 65% and striking efficiency can be up to 95%;
Fewer investment. The cost of workshop and isolated foundation will fall a lot and it has a high cost performance ;
Lower using cost. Effective control of the striking energy can improve forging hammerí»s reliability and improve die life.


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Touch screen man-machine interface, numerical input, fault automatic diagnosis and alarm display in Chinese and English.
Striking energy and steps can be set numerically, which can reduce the surplus striking energy, lower the noise, prolong die lifetime.
U-frame one-piece casting steel and radial wide guide rails make ram with high guiding accuracy.
Three inserted locating faces for the guide rail, special design preventing bolts loosing.
High integrated hydraulic control system, without any pipe connection.
Special design for system safety protection, making sure the safety use of the forging hammer.
Imported accumulator assembled on the hydraulic valve block directly, improved the transmission efficiency and easier to maintain.
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