PCD Wear Resistant Parts
Polycrystalline Diamond is a professionally applied clear diamond thick layer which is extremely hard .Due To Extremely Low Friction And High Wear Resistant Make PCD The Ideal Material For Support And Reference Parts Submitted To Wear.
PCD wear parts are used for workpiece support and reference, such as Dead Centre and Centre points, Support pads for lathe machines, Centring and positioning components, Measuring probes and points, Master gauges, others PCD wear parts
Application of PCD wear resistant parts
PCD Bearing, Bearing. Such As Front PlatePressure RotorLoading ShoeBacking Plate.
Electronic Components. Such As Punch ToolRounded Shaped DieRectangular Shaped DieDiamond Chip Heater, Bonding Of IC Chips.
Machine Tools. Such as Collet, Centerless Blad, Fixed Lathe Centres, Gauge Heads. and Support pads for lathes.
Automible Industry (Camshaft, Crankshaft, spray nozzles), Measuring fixtures, Measuring probes and points, Etc.
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
The PCD boring tools are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools.
Applications of PCD boring tools:
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
Advantages of PCD boring tools:
* high abrasive resistance and thermal conductivity
* good surface finish
* Long service life. The service life is 20-30 times more than carbide boring tools.
PCD grooving tools are used for finishing processing ring grooves of piston.
Specification
More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs.
Applications of PCD grooving tools:
Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces.
Advantages of PCD grooving tools:
* The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing.
* PCD grooving tools with high precision, good wear resistance.
* The PCD ring grooving tools' precision can reach 3 -4 �¼m .
* Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process.
* The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools.
* Ewag precision Manual grinding machine
* Technical team with over 10 years experience
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PCD Reamer From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining.
Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
Specification
*For single through hole and blind hole processing,
the reamer is standardized and highly efficient.
The blade is polished, which can bring higher surface roughness Ra0.2 and service life.
The cutting speed can reach 200-1000m/min, which can handle high speed, high feed and high precision machining with excellent performance.
*For deep hole processing,
the special water outlet structure design of the tool can effectively prevent the problem that aluminum chips are not easy to break and wrap around the tool body during aluminum profile processing.
Guiding design of the tool body
It can ensure that the tool has good dimensional accuracy and stability at high speed.
PCD sintering drill bits products are suitable for different grades of aluminum alloys and CFRP/GFRP materials.
And can be used in abrasive materials in the automotive, aerospace and all composite material processing industries to meet the high quality requirements for drilling.
Application of PCD drilling tools
-Different kind of CFRP materials
-GFRP materials
-Very abrasive material
-High quality holes
Specification
CFRP is notoriously difficult to machine without delamination, uncut fibers and fiber pullout.
Compared with traditional coated tools, even at higher cutting parameters, not only the process is more reliable but also the blade life is longer
Using advanced PCD sintering technology to achieve a high degree of process reliability and stability
The outlet of the processed hole has almost no breaks and burrs, and the surface quality of the hole wall is good; For composite materials processing, minimize the risk of delamination
PCD sintering drill bits cutter body are made of fine-grained carbide material, PCD cutting edge is sharper, while bringing higher machining quality and longer tool life.
The mono-crystal diamond tools can achieve excellent cutting edge by grinding . And the surface finish can reach 0.025 micron or higher.
Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish.After processing, generally do not need to grinding,polishing and other subsequent processes.
Specification
Advantages Of Mono Crystal Diamond Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
PCD inserts can be used for cutting other non-ferrous metals such as aluminum alloys and non-metals such as fiber-reinforced plastics (GFK and CFK), hard rubber, wood, fiberboard, melamine resin polymer materials and fiber-reinforced metals (MMC).
Using cutting tools with diamond coating, you can get faster cutting speed and longer tool life, and the quality and accuracy of the surface of the processed material will be higher.
Specification
95%-99% of the components of PCD (polycrystalline diamond) are carbon isotope C12, and its thermal conductivity is 50% better than natural diamond and 2 times faster than copper.
Diamond is a hard material, using a special high temperature and high pressure process, a tight layer of polycrystalline diamond can be pasted on the cemented carbide substrate
From More Super Hard, you can get a MCD Non-standard turning tools with high accurate, reliable quality and economic to solve your problems in machining. With a highly educated and knowledgeable workforce, we provide customers with high-quality MCD Non-standard turning tools
The usage is the same as that of the square rod turning tool. This kind of tool only needs to mount the blade on the square rod, and replace the new blade when the blade is worn, which greatly saves the cost of the tool.
From More Super Hard, you can get a MCD Non-standard turning tools with high accurate, reliable quality and economic to solve your problems in machining. With a highly educated and knowledgeable workforce, we provide customers with high-quality MCD Non-standard turning tools.
Suitable for turning non-ferrous metals such as copper and aluminum. The surface roughness after processing can reach Rz0.1~0.05m, and the cutting depth during processing does not exceed 0.05mm
From MoreSuperHard, you can get a MCD Arc cutting tools with high accurate, reliable quality and economic to solve your problems in machining. With a highly educated and knowledgeable workforce, we provide customers with high-quality MCD Arc cutting tools.
It is suitable for the forming and processing of non-ferrous metals such as copper and aluminum. The size of the arc is designed according to the requirements of the workpiece
Features: The integrated design of the handle increases rigidity; 5+1 design, in order to ensure Rz40-60, one blade is a broken blade; Reaming + chamfering + countersinking; Unequal design to avoid vibration;
Parameter:
Linear velocity Vc(m/min): 450
Cutting tools diameter(mm): 48
Rotate speed (1/min): 2986
Teeth number: 6
Feed per teeth fz(mm): 0.1
Feed F(mm): 1791
Cutting-in Ap(mm): --
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.
Features: The integrated design of the handle increases rigidity; Unequal design to avoid vibration; Highly compound tool; milling face and milling holes are formed at one time;
Parameter:
Linear velocity Vc(m/min): 1200
Cutting tools diameter(mm): 80
Rotate speed (1/min): 4777
Teeth number: 3
Feed per teeth fz(mm): 0.1
Feed F(mm): 1433
Cutting-in Ap(mm): --
Features:
The integrated design of the handle increases rigidity; Unequal design to avoid vibration;
The blade is effectively connected, the effective number of blades is 3;
Parameter:
Linear velocity Vc(m/min): 1200
Cutting tools diameter(mm): 54
Rotate speed (1/min): 7077
Teeth number: 3
Feed per teeth fz(mm): 0.12
Feed F(mm): 2548
Cutting-in Ap(mm): --
Features:
Increase the chip baffle to effectively prevent iron chips from falling into the water jacket;
Parameter:
Linear velocity Vc(m/min): 450
Cutting tools diameter(mm): 35
Rotate speed (1/min): 4095
Teeth number: 2
Feed per teeth fz(mm): 0.15
Feed F(mm): 1228
Cutting-in Ap(mm): --
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer.
Features of PCD welding integrated face milling cutter:
-Close-tooth design;
-Layered cutting can effectively suppress the generation of burrs;
Parameter
linear velocity Vc(m/min)3000
Cutting tools diameter(mm) 125
rotate speed (1/min) 7643
Teeth number 25
Feed per teeth fz(mm) 0.08
Feed F(mm) 15286
cutting-in Ap(mm) 0.5
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming.
Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine.
PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming.
Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine.
PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.
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