The Sintered Stainless Steel Multi-Layer Wire Mesh Laminated Plate is a product constructed by overlapping multiple layers of woven wire mesh and subsequently sintering them in a vacuum furnace under high temperatures and pressures. This process enhances the strength and overall durability of the material while ensuring uniform filter aperture distribution. By addressing the limitations of individual layers such as reduced strength, poor rigidity, and unstable aperture size, this sintered multi-layer wire mesh plate offers a balanced combination of filter rating, permeability, and robustness.
Ideal for applications demanding high filter accuracy, resistance to pressure differentials, abrasion, heat, cold, and processing, this product finds utility across various industries including petrochemicals, nuclear, synthetic fibers, pharmaceuticals, food, and aerospace.
Sintering can be applied to various types of woven wire meshes, effectively bonding all wires together to prevent medium migration. Through the vacuum furnace sintering process, the wires are fused securely, ensuring stability and eliminating the risk of component failure or malfunctions in critical applications such as medical or hydraulic fluid filtration. Once sintered, the mesh structure remains fixed, preventing wire movement under pressure and ensuring consistent aperture sizes throughout its service life.
What is the structure of 5-layers stainless steel wire mesh plate?
The structure of TOPTITECH's five-layer laminated board, a widely adopted sintered wire mesh design, involves layering a single fine wire mesh between two thicker square woven meshes and enclosing them within two robust Dutch woven metal wire meshes. This configuration is sintered to create a solid plate, with the subtle wire mesh acting as the filter bed. Customizable to specific filtration requirements ranging from 1 micron to 200 microns, this design offers versatility and precision in filtration applications.
TOPTITECH's 1.4mm Thickness Multi-layer (3 layers) Titanium Mesh for Electrolyzer features a multi-layer design, each meticulously crafted layer offers superior strength, corrosion resistance, and conductivity. The optimized thickness of 1.4mm strikes the perfect balance between structural integrity and efficient electrolysis, ensuring uniform current distribution and minimizing energy loss.
Crafted with precision, TOPTITECH's titanium mesh features a multi-layer design, consisting of three distinct layers. Each layer is meticulously engineered to deliver exceptional strength, corrosion resistance, and conductivity. The combination of these layers ensures optimal performance and longevity, even under demanding operating conditions.
Features
Enhanced Strength and Durability: Our titanium mesh features a multi-layer construction that delivers superior strength and durability. Withstanding high pressures and harsh chemical environments, this mesh offers long-lasting performance, reducing maintenance and replacement costs.
Excellent Conductivity: Crafted from high-quality titanium material, our mesh exhibits excellent conductivity. The multi-layer design ensures uniform current distribution, enhancing electrolysis efficiency and minimizing energy consumption.
Superior Corrosion Resistance: Titanium is renowned for its exceptional corrosion resistance properties. Our titanium mesh withstands various corrosive substances and environments, making it ideal for electrolytic processes involving strong acids, alkalis, and other corrosive media.
Improved Energy Efficiency: Harness the power of energy efficiency with our titanium mesh. Its multi-layer construction and excellent conductivity ensure minimal energy loss during electrolysis, maximizing energy utilization and reducing operational costs. Contribute to sustainable practices while achieving optimal results.
Precise Current Distribution: Achieve precise and uniform current distribution with our titanium mesh. The multi-layer design enhances the flow of electrolytes through the mesh, ensuring consistent and controlled electrochemical reactions. This promotes high product quality and minimizes the risk of uneven deposition or plating.
Sustainable Solution: Embrace sustainability with our titanium mesh. Made from a recyclable material, it offers a greener alternative for your electrolysis processes. Its long lifespan and reduced energy requirements contribute to environmental conservation and align with your eco-conscious goals.
Differences Between Multi-layer Sintered Titanium Mesh and Multi-layer Sintered Stainless Steel Mesh
The multi-layer sintered stainless steel wire mesh filter tube is a type of filter component. It is formed by multiple layers of fine stainless steel wire mesh and the gaps between the layers are bonded through a special high-temperature sintering process, creating a tubular structure.
This type of filter tube typically employs high-quality stainlessThe manufacturing process of this type of filter tube involves several steps:
Selection of high-quality stainless steel wire materials, such as 316L stainless steel wire, typically arranged in multiple layers.
Selection of high-quality stainless steel wire materials. This causes the layers of wire mesh to sinter and fuse together, creating an integral filtering structure.
Filter tubes form a fixed grid structure. With precise pore sizes and a certain level of filtration accuracy, effectively filtering out tiny particles and impurities in liquids or gases.
Finally, the tube is cut or customized into different sizes and shapes to meet specific filtration requirements.
The main features
Effective Filtration: To ensure sterility and hygiene, pharmaceutical factories routinely perform thorough cleaning and disinfection of pharmaceutical tools and filtration equipment. Sintered stainless steel powder filters facilitate this process as steel, unlike other metals, has fewer pores that easily trap impurities.
Micron-Level Pores: The mesh filter core can remove particles as small as 0.2 microns and can be customized for your specific equipment. Stainless steel's malleability and stable performance are robust. Choosing the appropriate stainless steel sanitary filter depends on its application within the processing unit.
Easy Cleaning and Disinfection: The popularity of sintered stainless steel filters in the pharmaceutical industry stems from their ease of cleaning and disinfection. Maintaining equipment cleanliness ensures prolonged equipment lifespan while minimizing contamination risks.
High and Low-Temperature Resistance: Stainless steel alloys are known for their excellent performance at both high and low temperatures. At high temperatures, stainless steel demonstrates outstanding compressive strength, making it suitable for high-temperature filtration needs. Conversely, at lower temperatures, stainless steel's tensile strength actually increases more than at room temperature, making it ideal for refrigeration and low-temperature filtration equipment.
Material Gr1 GR2 pure titanium wire mesh
Surface: Bright or black
Features: The filtration performance is stable and satisfactory, etc
Size: 1-100 Mesh
Shape: Round and square, cut according to customer needs
100 Mesh GR2 Titanium Mesh Electrode Plate is mainly used to sieve and filtrate gas, liquid filtration, and other media separation under acid and alkali environmental conditions. Usually, there are 3 methods of producing the titanium mesh: plain weave, twill weave and dense weave. the thinnest titanium wire that is relatively skilled in domestic drawing can be as thin as 0.05mm due to the difficulty in drawing titanium wire, Titanium wire has the features of low elongation, high strength, high elasticity and low flexibility.
Type:
Plain titanium mesh, is the most common weaving method, and its main feature is that the density of the warp and weft wire diameters is the same.
Parameter:
Color:Â Black and Light grey
Material:Â Gr1,Gr2 titanium
Mesh Count:Â 2-400
Weave:Â Plain/twill/dutch weave
Hole Shape:Â square, rectangular
Shape:Â In roll,pc or sheet
Roll Width:Â 0.914m,1.0m,1.22m or customized
Roll Length:Â 10m,20m,30m or customized
Samples:Â Available
Chemical Composition
C:Â 0.10%.
Fe:Â 0.30%.
H:Â 0.015%.
N:Â 0.05%.
O:Â 0.35%.
Ti:Â Rem.
Other each:Â 0.1; Total 0.04 max.
Titanium wire mesh is woven from pure titanium wire or titanium alloy. Also called titanium mesh,titanium filter mesh,titanium electrode mesh and titanium current collecting mesh according to the applications.
Titanium wire mesh is valued for its high strength,light weight and corrosion-resistant properties.It can be divided into black and bright according to the surface of the raw material.
Black titanium mesh is made of pure titanium wire with graphite coating on the surface.Moreover,it is suitable for ship filtration and seawater filtration. For the bring titanium wire mesh,the raw material is graphite emulsion coating removed. It can be used as electrode mesh, titanium battery collecting mesh and fine chemical liquid filtering titanium mesh.
Properties of Titanium Wire Mesh
1. Small density as well as high tensile strength
2. Superb corrosion resistance
3. Elevated temperature resistance
4. High thermal properties
5. High temperature resistance
6. Resistance to acids and alkalis
7. Non-toxic
Application of Titanium Wire Mesh
The titanium woven wire mesh can be used in various field in the below
1. Shipbuilding Military industry Satellite and aeropress
2. Chemical industry Environment industry Mechanical industry
3. Electroplating industry Petroleum Battery industry
4. Pharmaceutics Surgery Medicine
Technique
Woven, expanded, perforated.
Packing:Â Inside with paper tube,outside with waterproof paper and plastic film, then loaded in wooden pallet or wooden box. Customized packing is also available.
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Sintered wire cloth laminate is a product made by laminating and sintering one or more pieces of wire mesh (the steel wires of the wire mesh are welded together). It is a kind of metal filter product that can well balance strength, pore diameter, and pressure. It is usually rated according to the particle size it will retain, either on an absolute micron scale or a nominal micron scale, expressed in microns.
wire cloth laminates are permanently bonded under precise diffusion bonding (sintering) conditions, resulting in strong monolithic materials used in a variety of engineering applications ranging from industrial filtration to aerospace transpiration cooling.
Product parameters
Materials: 304, 304L, 316, 316L (also Inconel 600 and 625, Monel and Hastalloy upon request)
Weaving method: Plain weave, Twill weave, Dutch weave
Uses: Used for filter accessories in chemical industry, medicine, petroleum, communication, scientific research units, etc.
Filtration accuracy (m): 2, 5, 10, 20, 40, 75, 100, 150, 200
Standard five-layer thickness: 1.7mm
Features
1. Wide operating temperature range
It can work safely and permanently in the temperature range of -270-600 C.
2. Stable material performance
Due to the stable performance of the stainless steel material, no harmful substances will be separated no matter at high temperature or low temperature.
3. Strong corrosion resistance
It has high corrosion resistance and will not be damaged under acid and alkaline conditions.
4. It has a lengthy lifespan and can be used repeatedly.
It can be easily cleaned, providing a longer service life.
Applications
Pre-filter
Collects large foreign objects to protect and extend main filter life
Surface filtration
Sintered metal filters are used for internal filtration (depth filtration) and sintered wire mesh for surface filtration.
Silencer
The silencer made of sintered wire mesh has a small pressure loss, and the sound does not propagate in a straight line, but needs to go through a complicated flow path, so the noise reduction effect can be expected.
Explosion-proof filter
The explosion-proof filter using sintered metal mesh, the flame arrester has a fire extinguishing effect through fine holes, transmits internal pressure through the continuous pores of the sintered metal filter, and has excellent strength due to the bonding between metal materials.
Product Introduction
The stainless steel wire mesh sintered filter element is a derivative product of stainless steel sintered mesh. In this filter material, the wire woven mesh is laminated and vacuum sintering to create a multilayer wire mesh, which is strong mechanically.
The stainless steel metal sintered mesh filter structure generally contains five layers, which are divided into five parts: protective layer, filter layer, separation layer, support layer and reinforcement layer. The standard five-layer screen thickness is 1.7mm.Thermal and processability, it is a filter material with good filtering effect, high strength and long service life.
Product parameters
Name: Stainless steel wire mesh sintered filter element with high mechanical strength for oil pipeline filtration
Structure: standard five layers
Filtration accuracy: 2-200m
Working temperature: -200-650
Size: customized
Filtration accuracy: 1-200 microns
Product Features
1. High mechanical strength
2. High temperature resistance, corrosion resistance
3. High filtering precision
4. Strong and durable
5. Easy to process
6. Easy to install.
Applications
Mainly used for pipeline filtration in petrochemical industry.
Multi-layer sintered metal mesh filters combine the advantages of woven wire mesh, with micron-level pore sizes and a diffusion-bonded wire mesh laminated plate, to provide mechanical strength and stability. Typically, fine woven metal wire mesh filters are placed within multiple layers of sintered laminated plates to protect the fine mesh from mechanical damage caused by environmental pressure. 5-layer sintered laminated plates are commonly used for sintered wire mesh filters.
Parameters
Material: SUS334L SUS316L
layers: single layer, 2 to 3 layers, 5 layers and 6 layers or customized
Sheet size customized
Features
1.Uniform pore size
2.High temperature resistance and corrosion resistance
3.Cleanable and Reusable
4.Micron-level pore size
Different layers has different performance characteristics
Single layer sintered wire mesh is formed by diffusion bonding, resulting in a permanent geometric shape, pore size and filtration level. It is a cost-effective alternative to mesh filters and commonly found in disc, ring, and simple cylindrical shapes.
Two to three layers of sintered wire mesh have good mechanical strength and medium-sized pores, suitable for manufacturing pleated cylindrical filters, candle filters, and sintered discs. This type of sintered wire mesh has a filtering layer with the desired pore size sandwiched between outer and inner protection layers.
Five-layer sintered wire mesh consists of one layer of fine woven wire mesh sandwiched between two layers of coarser woven wire mesh protection layers. These three layers of woven wire mesh are then sintered together with two support layers to enhance the filtration performance. This type of sintered metal wire mesh laminated plate has a wide range of applications in chemical processing, food and beverage, pharmaceuticals, transportation, and is used for liquid and gas filtration, fluidized beds, and other applications.
Application
Oil and gas production
Chemical industry
Food
Aerospace
Polymer filtration
Energy and Nuclear Power
Sintered stainless steel mesh filter is a new type of filter material made of multi-layer metal woven wire mesh through special lamination pressing and vacuum sintering. The meshes of each layer of wire mesh are interlaced to form a uniform and ideal The filtration structure has excellent filtration accuracy, filtration resistance, mechanical strength, wear resistance, heat resistance, cold resistance and processability, especially ideal for filtration that requires high compressive strength and uniform filtration precision.
Parameters:
Material: 316L stainless steel
Filtration accuracy: 0.22-100um
Size: standard or customized
Application:
(1) Used as dispersion cooling material in extremely high temperature environment;
(2) Orifice plate material for gas release liquid fluidized bed;
(3) Used for high-precision, high-reliability high-temperature filter materials;
(4) Used for high pressure backwash oil filter.
Examples:
(1) Precision filtration of various hydraulic oils and lubricating oils in the machinery industry;
(2) Filtration and purification of various polymer melts in the chemical fiber film industry, filtration of various high-temperature corrosive liquids in the petrochemical industry, filtration, washing and drying of materials in the pharmaceutical industry;
(3) Application of gas homogenization in powder industry, fluidized plate in steel industry;
(4) Buzzer, etc. in explosion-proof electrical appliances;
(5) Gas-solid, liquid-solid, gas-liquid separation.
Performance advantages:
1. High strength and rigidity: high mechanical strength and compressive strength;
2. High precision, uniform and stable: uniform filtering performance can be achieved for the filtering particle size with a precision of 1~300 m, and the mesh does not change during use;
3. Wide range of use environments: It can be used for filtration in temperature environments ranging from -200 C to 650 C and acid-base corrosive environments;
4. Excellent cleaning performance: good countercurrent cleaning effect, can be used repeatedly, and long life (can be cleaned by countercurrent water, filtrate, ultrasonic waves, dissolution, baking, etc.).
