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Automatic Panel Hemming Machine

Supplier From Turkey
Mar-12-18

HEMMER Automatic Panel Hemming Machine

One of the most time consuming part of mattress production is flanging the quilted panel.
With the higher demand on thicker mattress panels, overlocking of the panels became inevitable, because it becomes impossible to sew the thick panel by the tape edging. However, the conventional flanging process brings a lot of labor and inaccurate end sizes of the panel.

Full automatic process
Two Working Modes: Synchronized with your existing quilting machine
Feeding the roll of quilt
Side and Length Cutting and Sewing
4 needle double chain-stitch heavy duty sewing unit (right and left sew ing head)
4 needle double chain-stitch heavy duty sewing unit (cross sewing head)
Adjustable width and length of the quilt
Adjustable distance between left and right head with motor
Wide range of quilt thicknesses
Material exit with conveyor
Automatic thread cutting
Accurate finishe measures of the quilts
Automatic side-waste removal system to the reserve
High safety systems
Servo driven system
User-friendly software
Easy tape edging of the quilt after closing
Online maintenance and training service

One HEMMER has the capacity of 5 flangers.
There is no panel cutter needed
The finish size of panel after flanging may end up with high tolerances while it is always accurate with the HEMMER
Ability to use as panel cutter only
Unlike conventional panel cutters; with the new HEMMER, there is no possibility of skipped stitches at the cutting edge, since the hemming is before the cutting
Your tape edging is more fluffy with the HEMMER. The overlocking completely closes the edge of the material while hemming keeps your panel edge open to make the tape fluffy
Ability to adapt the HEMMER with any existing multineedle quilter.
High quality chainstitch sewing heads
Max. Speed: 20-22 seconds per panel (may change according to the filling)
Max. Material thickness: 7.5 cm (may change according to the compressibility of the material)
Number of sewing heads: 3
Max. Quilt width: 2.50 m
Min. Quilt width: 1.40 m
Min. Quilt length: 75 cm
Automatic thread cutting
Automatic side waste removal system
Full automatic process with 4 sides cutting and hemming
4 needle chain-stitch sewing head for the transversal cutting and sewing
Ability to adapt any multineedle quilter
Ability to work with pre-quilted material
Ability to set up timing of the looper-needle adjustment without any mechanical setting
Reliable OMRON Sysmac Controller
Ability to use as panel cutter only
Durable FESTO pneumatic system with low air consumption



Product video link : https://www.youtube.com/watch?v=aD9dB_5UONA
Product video link : https://www.youtube.com/watch?v=KaPEo4Dl2U4

Price and Minimum Quantity

Price: $1000 - $900000
MOQ: Not Specified

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Automatic color change:

Preceding the color change manually or automatically according to computer settings (max. Set-up is 99times).
Feedback control function
Make the needle & presser hoopí»s movement more precisely & up to the most stable embroidery effect.
Low noise design:
Most mechanical parts are adopting mini model motors, which combines with high electronic technique & realizes the low noise expectation.
Automatic raising function:
Needle & fabric presser shaft will be up 27mm automatically after embroidery finishing, which ensure the easy operation of changing frames.
Alternate embroidery type machine change
It is very efficient to just select flat embroidery or chenille embroidery, without changing embroidery machines you can realize which embroidery you want to do.
Automatic chenille & chain stitch change:
Automatic chenille & chain stitch change can be set up by the operation panel to choose manual change or automatic change (can set up 99 times).
Automatic chenille needle stitch height adjustment
According to the embroidery design, can make 10 specifications of height of the chenille stitch manually or automatically, which can realize the different chenille embroidery effects.
Mixed embroidery function
Can make automatic change between flat heads & chenille heads during mixed embroidery design working process, make it easy to do mixed type embroidery job.
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Main features & functions
Low noise:
Due to the high mechanization system inside the coiling heads, it ensures the machine running with high speed & low noise.
Alternate embroidery type heads change:
It enables to select pure flat embroidery or pure coiling heads embroidery automatically with high efficiency; choose the embroidery style easily as you will.
Independent zigzag device:
The sewing distance (1mm~16mm) can be set up by the operation panel through the independent zigzag device which can set up the suitable stitch length & speed for different coiling materials to ensure the high embroidery quality.
Select automatically:
Different embroidery stitch such as taping, flat, zigzag, cording etc. Can be set up by the operation panel.
Easy changing coiling feeding devices:
Different type of feeding device on the coiling heads can be changed easily by hand.
Adjustment of pin distance:
In the operation panel, the pin distance according to different coiling materials can be set up easily (max. 8mm); the lower dead point can be set up easily the same with the max. Distance of 3 mm.
Automatic stitch data creation of zigzag stitch:
The 6 types of zigzag stitches can be processed in flat embroidery stitch data, so it is easy to create zigzag stitch data.



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Computer 10.4 inch lcd touch screen
Main shaft driving servo motor
Frame driving stepping motor servo motor servo motor
Minimum head distance 550mm
Max speed for flat embroidery 1000rpm 850rpm 850rpm
Max speed for cording &taping embroidery 650rpm
Max speed for zigzag embroidery 450rpm
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Vacuum packing

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