Full Top Pcbn Inserts

Specification
While specializing in the production of super hard material (PCD/PCBN) tools and other products,
we can produce non-standard complete sets of composite tools, tool holders, non-standard tooling fixtures and other products according to the different use of various machining manufacturers.

For rough and finishing camshaft holes, the PCD material is not only used as the cutting edge, but also as the material of the guide strip, making full use of the low friction coefficient of PCD.
The high-precision fine-tuning mechanism design can quickly and simply adjust the tool size to the required state.
The high-rigidity locking plate provides strong pressing force and higher process safety.

Coupled with the special design of the water outlet hole, not only the tolerance, roundness and coaxiality of the camshaft hole can be guaranteed in the processing of deep and long holes, but also good surface roughness can be obtained.

You can find a variety of tool holders and boring bars here, they are especially hardened, high precision and with a replaceable head system.
Specification
While specializing in the production of super hard material (PCD/PCBN) tools and other products,
we can produce non-standard complete sets of composite tools, tool holders, non-standard tooling fixtures and other products according to the different use of various machining manufacturers.
For rough and finishing camshaft holes, the PCD material is not only used as the cutting edge, but also as the material of the guide strip, making full use of the low friction coefficient of PCD.
The high-precision fine-tuning mechanism design can quickly and simply adjust the tool size to the required state.
The high-rigidity locking plate provides strong pressing force and higher process safety.
Coupled with the special design of the water outlet hole, not only the tolerance, roundness and coaxiality of the camshaft hole can be guaranteed in the processing of deep and long holes, but also good surface roughness can be obtained.

You can find a variety of tool holders and boring bars here, they are especially hardened, high precision and with a replaceable head system.

Specificationï¼?
While specializing in the production of super hard material (PCD/PCBN) tools and other products,
we can produce non-standard complete sets of composite tools, tool holders, non-standard tooling fixtures and other products according to the different use of various machining manufacturers.
For rough and finishing camshaft holes, the PCD material is not only used as the cutting edge, but also as the material of the guide strip, making full use of the low friction coefficient of PCD.
The high-precision fine-tuning mechanism design can quickly and simply adjust the tool size to the required state.
The high-rigidity locking plate provides strong pressing force and higher process safety.
Coupled with the special design of the water outlet hole, not only the tolerance, roundness and coaxiality of the camshaft hole can be guaranteed in the processing of deep and long holes, but also good surface roughness can be obtained.

Please read completely through these insturction before using the crimper.
your DOUGLAS DE 1600 HAND CRIMPER is supplied factory pre-set for quic change-over between most aluminium window systems.

PLEASE NOTE :
The crimping bench should be constructed in such a way as to offer suitable support for the material being crimped, in order to protect material being crimped from damage, it is advisable to cover the bench bearers with carpet to similar and keep the surfaces clear of swarf or objective likely to damage material surfaces.

SETTING UP
Remove crimper from box, locate on corner of suitable bench, which must be a robust and stable comstruction. Secure to bench with four M10 counters unk bolts or screws. Insert handles into handle sockets and secure with loking screws which must locate into dimples provided on handle ends. Remove toggl clamp from packing and fix to top of anvil block with two M6 x 10 socket cap screws which are located in the anvil block.

WARNING :
(1) Do not operate the crimper unless both handles are secured as described above, failure to comply may result in the handles slipping out of the sockets and causing a hazard to the operator.
(2) The punch heads are sharp and must be handled with care.
The DE 1600 hand crimper is designed for two handed operation by one operator only. It is the operators responsibility to ensure that the path of the punch heads are unobstructed are operating the hand lever handles.

TOOLING CHANGES
ANVIL INSERT
(1) Loosen locking screws (R) Fig. 1 and lift of insert (Q)
(2) Slide alternative insert into place, ensure face marked "TOP" is uppermost, locate firmly on bottom face or pins, ensuring that the rear face of the anvil insert sits flat against the anvil block.

CRIMP PUNCH HEADS
(1) Remove completely the retaining screws (J) Fig 1
(2) Pull Punch Heads our of location slots.
(3) Clean all location faces.
(4) Select correct punch heads to match anvil insert, push into location slots, replace retaining screws (J) and screw down.



TOGGLE CLAMP ADJUSTMENT
(1) Select short mitred corner from off-cuts of profile to be crimped, insert correct cleat (s) and corner brance (s) and locate corner on anvil insert.
(2) Adjust clamp spindle (v) Fig 1. so that when clamp lever locks ito forward locked position the test corner is held by the clamp pd, with a pressure equivalent to a firm finger pressure.
(3) Tighten clamp spindle lock nuts.

PLEASE NOTE !
If the clamp pressure is set to high, distortion of profile will occur resulting in poor crimping.

CRIMPING TEST JOINT
Before starting production it is advisable to test toooling changes as follows :-
(1) Leave small sample corner piece in position after setting Clamp.
(2) Bring the handles in towards the centre until Cr5imp Heads touch the profile.
(3) Open box section profiles the crimp action can be performed by applying equal pressure to both handles simultaneously until the Link Ars (F) Fig 1. lock into a straight line with Punch Heads.
(4) When crimping heavy gauge or closed box section profiles it may be found easier to hold one Crimp Punch Head firmly against profile for support whilst the other Head is crimped into it's full depth. Then with a slight alteration in stance, the first head can be pushed to it's full depth.
(5) Both crimp Punch heads should be withdrawn from the profile simultaneously.

PLEASE NOTE !
Under no circumstances should any one Punch Head be used without firm support of the other one. failure to observe this basic rule will result in the profile frame moving on the anvil insert, a poor crimped joint being produced and possible damage to the Crimper.

SETTING CHECK
The crimper is supplied factory set and has been test crimped prior to dispatch if for any reason the setting of the crimpter is in doubt the following procedure should be adopted.
(1) Cut a sample corner of material to be crimped
(2) Carefully check the cut and establish that the cut is a true 45, flat and at 90 to both legs of the section.
(3) Offer the appropriate setting piece to the anvil insert and check that the setting is as shown Fig. 2
(4) The punch heads tips should engage onto the slope of the cleat as shown and should either just "skim" the setting piece or clear with minimal clearance.
(5) The punch heads should ride down the slope until the link arms lock into straight line with the punch heads. The initial setting for the depth to which the punch heads should run is approximaterly two thirds of the full tepth see Fig. 2 The optimum setting is best established by carrying out test crimps and checking results.



PLEASE NOTE
A Setting Piecd can be made up by fixing with a suitable adhesive, two packing strips to the back of a cleat that is to be used in the system. The packing strips must be eqial in thickness to the wall of the profile to be crimped.

ADJUSTMENTS
Should the crimpel require resetting, both the anvil position and the depth of bite of the crimp heads are fully adjustable

ANVIL ADJUSTMENT
1) Remove the clamp assembly (U) by removing 2 screws (T), this will reveal a socket head screw. Slacken this screw.
2) Slacken the four nuts at the extreme rear of the crimper (S).
3) Using the setting piece as a guide, adjust the anvil towards or away from the crimp punch heads by turning the nuts. Set the anvil so that the crimp punch heads ride down the slope of the setting piece as shown in Fig 2.
ADJUSTMENT OF PUNCH HEADS
Each ram assembly is secured tgo the casting by 2 screws (P), slaken to allow the punch head assembly to slide in the casting. By slackenning the lock nut and adjusting screws (N), the position of the punch heads can be adjusted. Adjustments should be initially set so that the crimp punch heads run down the slope on the setting piece to approximately two thrids depth. The assembles must be locked in this position by re-rightening the socket screws (P). The final depth setting is best established by carrying out test crimps and making minor adjustments until satisfactory results are obtained.
NOTE
Setting the bite of the punch heads too deeply is to be discouraged, if set too tight the resulting joits will not necessarily be tight. "bottoming out"on the cleat is not necessary when trying to obtain a good quality crimp.

An indication that the cimper is set over tight, is difficulty encountered when withdrawing crimp punch heads from the crimped material

Ensure that all the bolts and nuts are tightened after adjustment have been carried out to maintained settings.

is it important that when the crimper is finally set, the heads should both run equal depths on the test piece.

It is important that the anvil is set so that the crimp punch heads ride down each slope in the same manner, i.e. the anvil must not be set askew relative to the crimp punch heads.

MAINTENANCE

Standard packing by using wooden box for which we have government policies and standards for safe delivery of the products. we are also arranging the third party inspection for quality of products and packaging which is useful for clearance of goods specifically for Africa.

Maxdrill shank adaptors ensure a quality drill string interface to the most exacting industry tolerances.Built to seamlessly interface with hydraulic and pneumatic drifters and top hammers,our shank adapters come in a full range of industry-standard thread configurations.

Introduction

Sharprazor watermelon/String mills are designed to enlarge the hole,open up windows,mill through collapsed casing,polish liner polished bore,clean up perforation section,,restore casing drift and downsize debris generated during cased hole milling or drilling applications.

Our String mills have a tapered top and bottom to allow upward and downward reaming.it has spiraled blades welded with crushed tungsten carbide,full 360° wrap .

Sharprazor string mils use cutting-edge technology, top experienced engineers in this scope to guarantee the quality.Standard sizes from 3-1/2to 28,and customized specification is available to suit specific operational requirements.

The crushing shaft group is the main component of the crushing material, which is composed of the cutter body, cutter tooth base, crushing shaft, fastening assembly, fixing seat and other structures. After the test, it is sent to the user. What details should be paid attention to when it is put into installation operation?

1. Place the crushing box horizontally, remove the top cover, remove debris and apply anti-rust oil on the processing surface. Place the broken shaft set smoothly at the gap.

2. Use grease to empty the inner period of the rubber hose for filling bearing seat. Connect the manual dry oil station with the rubber hose for bearing seat until the labyrinth ring at both sides of the bearing seat in the crushing box spills oil.

3. Install pressure plates and dust cover plates on both sides.

4. The rise and fall of the crushing shaft set is controlled by two hydraulic jacks. Before adjusting the crushing shaft set, the tensioning screw should be adjusted to make the belt in a relaxed state. Pull out the lock pin and loosen the wedge with the jack top to adjust the crushing shaft set to the required height. Then wedge the wedge and adjust the tensioning screw so that the belt is in tensioning state, then insert the locking pin.

During the operation of the broken shaft group, a large amount of coal dust is likely to be generated, which seriously affects the work safety and personal safety. Therefore, dust removal and dust removal should be carried out timely. Henan Shuanzhi produces crushing shaft set and its accessories, welcome to inquire.