Colloidal mill machine is a mechanical equipment that uses a combination of shearing, grinding, and high-frequency vibration to finely grind and homogenize materials. Its core components consist of stainless steel dynamic and static grinding discs, which achieve material refinement through high-speed relative motion.
Use for :
Food industry: homogenization of dairy products, grinding of chocolate, emulsification of jam/peanut butter, processing of bone paste, etc.
Chemical industry: pigment dispersion, lubricant homogenization, emulsified asphalt preparation, etc.
Pharmaceutical industry: ointment mixing, vaccine emulsification, oral liquid homogenization, etc.
Daily chemical industry: cosmetics emulsification, toothpaste grinding, detergent dispersion, etc.
Other fields: dispersion of architectural coatings, pulp processing in the paper industry, crushing of lithium battery base materials, etc.
Capacity are different . Capable of high rotational speed (such as 14000rpm) and ultra refinement (particle size 5-10 m)
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The xxzwn series disc thickener from dekelon, is used in the pulp and paper industry for dewatering and thickening low consistency paper pulp. Not only can this gravity thickener be used to thicken wood, cotton and straw pulp, it is also suitable for filtration and thickening applications in other industries.
When compared to other types of fiber suspension thickeners and other existing dewatering and thickening equipment, our disc thickeners feature a simple structure, easy installation and maintenance, a high production capacity, wide pulp adaptability and more. They have become increasingly popular among the pulp and paper industry.
According to the specific location of the drive part, the thickening machine has two arrangement modes. If the user is facing the outlet and sees the drum, and the drive part is on the right, the machine is a right hand thickener, represented by "y." on the flip side, if the drive part is located at the left, it is called a left hand thickener, represented by "z."
The disc thickener from Dekelon, is used in the pulp and paper industry for dewatering and thickening low consistency paper pulp. Not only can this gravity thickener be used to thicken wood, cotton and straw pulp, it is also suitable for filtration and thickening applications in other industries.
compared to other types of fiber suspension thickeners and other existing dewatering and thickening equipment, our disc thickeners feature a simple structure, easy installation and maintenance, a high production capacity, wide pulp adaptability and more. They have become increasingly popular among the pulp and paper industry.
According to the specific location of the drive part, the thickening machine has two arrangement modes. If the user is facing the outlet and sees the drum, and the drive part is on the right, the machine is a right hand thickener, represented by "Y." On the flip side, if the drive part is located at the left, it is called a left hand thickener, represented by "Z."
This series of machine are suitable for wood chips preparation in the paper pulp, and wood-based panel industries, as well as the chip production bases, by which logs and small wood are cut into high quality chips with even length, smooth chip cut and uniform chip thickness. It is also possible for the chipping of branches and twigs, as well as planks, etc.
The chipper consists of frame, knife disc, feed and discharge spout, hood and electrical control system, etc.
A very versatile Board Machine, operating width 4200 mm, maximum speed is 450 m/min, producing
fluting, liner, plasterboard liner, brown board and other grades. Grammage produced 110 to 600 gsm.
Commissioned in 1988, latest upgrades in 2000-s.
Installed production capacity is up to 450 t/day and the mill produced in excess of 110,000 t/year.
3 Stock Preparation Lines
Line 1 – bottom layer.
Horizontal pulper, 200 TPD, equipped with ragger, waste paper conveyor, two stock pumps with motors,
stock chest, two more stock pumps with motors, three HD cleaners, secondary sorting pulper (200TPD),
stock chest, two pumps, twin pressure screen (holes diameter 4 mm), rejects to chest, rejects pump, two
vibrating screens (holes 6 mm), stock chest, stock pump, deflaker, twin disc refiner, stock chest with
agitator, machine stock chest. All Polish and Russian built.
Line 2 – middle layer.
Horizontal pulper, 200 TPD, equipped with ragger, waste paper conveyor, two stock pumps with motors,
three HD cleaners, stock chest, two stock pumps, secondary sorting pulper (200TPD), stock chest, two
pumps, three twin pressure screens (holes diameter 2.6 mm), stock chest, stock pump, hot dispersion plant,
screw press, steam channel, disperger, thickener, stock chest, stock pump, 4 deflakers, 2 disc refiners, stock
chest with vertical agitator, stock pump, machine chest, two thickeners, disc filter. All Polish and Russian
built.
Line 3 – surface layer.
Horizontal pulper, 200 TPD, equipped with ragger, two stock pumps with motors, stock chest, 2 stock
pumps with motors, two HD cleaners, stock chest, two pumps, three disc refiners, stock pump, machine
chest.
All Polish and Russian built.
Pressure screens for formers
7 Tampella pressure screens complete with motors
Rejects screens 7 vibrating screens PS3100 (Finland)
Board machine
Seven Escher Wyss vacuum formers, stainless steel, 4-zones vacuum.
First press suction press with pneumatic loading.
Couch press.
Combi-press.
Second press.
Automatic felt feeding horizontal.
Automatic felt feeding vertical.
Tail feeding - air feed.
Rope feed system.
93 drying cylinders, 1500 mm diameter, face 4910 mm.
2 cooling cylinders, 1500 mm diameter, face 4910 mm.
Pocket ventilation system.
Size press: 1st roll diameter 800, face 4680 mm; 2nd roll diameter 800, face 4680 mm.
Reel-up.
NOTE: Some Drive Cabinets and Control Panels have been stripped of some components. Some power
supply components and cables are missing.
The mill stopped production in 2007.
Rewinder
Rewinder, 4500 mm, speed up to 1200 m/min.
This system is suitable for treating all kinds of pulp using waste paper as raw materials,it can effectively carry out the dispersing treatment of impurities including sticks, grease, paraffin wax, plastics, rubber or ink particles etc. to improve quality and performance of paper.
Disc heat dispersion system mainly includes: Fluffer, Heater, Feed screw conveyor and Disc
At present, the system is mostly used for deinking pulping line. When processing white waste paper (ONP, MOW, OMG) to produce high quality, high whiteness paper, the disc heat dispersion system is in the middle of the process, and can be effectively separatedprinting ink before washing. and disperse ink and hot melt impurities into fine particles to facilitate removal in the flotation and washing process at the back of the process.
This system is suitable for treating all kinds of pulp using waste paper as raw materials, it can effectively carry out the dispersing treatment of impurities including sticks, grease, paraffin wax, plastics, rubber or ink particles etc. to improve quality and performance of paper.
Disc heat dispersion system mainly includes: Fluffer, Heater, Feed screw conveyor and Disc
At present, the system is mostly used for deinking pulping line. When processing white waste paper (ONP, MOW, OMG) to produce high quality, high whiteness paper, the disc heat dispersion system is in the middle of the process, and can be effectively separated printing ink before washing. and disperse ink and hot melt impurities into fine particles to facilitate removal in the flotation and washing process at the back of the process.
