Railway Flammability Testing Equipment

EN 45545-2 Railway Flammability Testing Equipment Flame, Smoke & Toxicity Tester | KDM Global
KDM Global offers a high-performance range of EN 45545-2 Railway Flammability Testing Equipment designed to evaluate the fire safety performance of materials used in railway coaches and infrastructure. Our integrated systems test for flammability, heat release, smoke production, and toxic gas emission, ensuring compliance with Hazard Levels HL1, HL2, and HL3.

All equipment meets the European railway fire standard EN 45545-2, and is suitable for testing seat covers, insulation, cables, flooring, wall panels, and other interior components used in passenger rail systems.

Key Equipment in the Testing Suite
ISO 5660 Cone Calorimeter Measures Heat Release Rate (HRR) and Smoke Production

ISO 5659-2 Smoke Density Chamber Analyzes smoke visibility and optical density

FTIR Toxicity Analyzer (NCD 1409) Quantifies toxic gas emissions like CO, CO, HCl, HCN

ISO 11925-2 Ignitability Tester Assesses reaction to small flame exposure

BS 476 & EN 1363 Fire Resistance Testers â?? Measures fire propagation and structural integrity

Applications
Railway interior materials testing (seats, panels, ducting, cables)

HL1-HL3 compliance validation for European rail operators

Third-party pre-certification and R&D

Routine quality assurance for OEMs and railway part suppliers

Why Choose KDM Global?
KDM Global delivers precisely engineered flammability testing equipment backed by calibration, AMC support, and training. Our systems are known for accurate measurement, user-friendly interface, and long service life. We help rail OEMs, testing labs, and manufacturers meet international safety requirements efficiently and affordably.

Complete Railway Flammability Testing Equipment - EN 45545-2 Fire Safety Solutions | KDM Global
KDM Global offers a comprehensive suite of Railway Flammability Testing Equipment built to meet the stringent safety requirements of EN 45545-2. Our complete solutions are designed for the fire testing of railway interior materials, ensuring compliance with hazard levels HL1, HL2, and HL3 across all key test parameters including flammability, smoke generation, heat release, and toxic gas emission.

Integrated Fire Testing System for Railways
Our railway fire testing equipment range covers all essential tests required under EN 45545-2:

ISO 5660 Cone Calorimeter: Measures heat release rate (HRR), total smoke production, and combustion behavior of interior materials.

ISO 5659-2 Smoke Density Tester: Simulates low-visibility conditions and quantifies optical smoke density.

FTIR Gas Analyzer (NCD 1409 Compliant): Identifies and measures toxic gases such as CO, CO , HCN, HCl, NOx.

ISO 11925-2 Small Flame Ignitability Tester: Evaluates ignition behavior of vertically mounted samples under a small flame.

EN 1363/BS 476 Fire Resistance Chambers: Tests full-scale panels and constructions for fire propagation and insulation integrity.

Applications
Interior paneling, seat materials, floor finishes, cable insulation, coatings, and foams used in passenger coaches, metros, and locomotives.

Used by railcar manufacturers, fire testing laboratories, regulatory bodies, and component suppliers.

Why KDM Global?
All systems are calibrated, automated, and designed for long-term precision testing.

Expert support, installation, and standard-compliance training included.

Built to ensure conformity with EN 45545-2 fire protection requirements.

Railway Material Flammability Testing Equipment â?? HL1, HL2, HL3 Certified Test Systems (EN 45545-2)
KDM Global offers high-performance Railway Material Flammability Testing Equipment designed in full compliance with EN 45545-2 for Hazard Levels HL1, HL2, and HL3. These advanced systems are engineered to test railway interior materials for flame spread, smoke generation, and toxic gas emissions, ensuring railway components meet the highest standards of passenger safety.

Whether you manufacture seating fabrics, wall panels, cables, flooring, or insulation materials, our equipment allows you to test and certify products for railway use as per European and international standards.

Conforms to EN 45545-2 Test Methods
Our equipment suite supports key EN 45545-2 requirements:

ISO 5659-2 Smoke Density Testing

ISO 5660-1 Cone Calorimeter for Heat Release Rate (HRR)

ISO 11925-2 Small Flame Ignitability Test

NCD 1409 / FTIR Toxic Gas Emission Analysis

ISO 4589-2 Oxygen Index Testing

ISO 9239-1 Radiant Panel Flame Spread for Flooring

Key Features
Modular equipment for flame, smoke, and toxicity testing

Compatible with HL1, HL2, and HL3 performance levels

Easy sample mounting and automatic ignition systems

Digital data capture for flame spread and smoke metrics

Software-integrated test control and reporting

High-precision sensors for CO, CO, HCl, HCN, NO, SO(FTIR-based)

Applications
Train seat upholstery and foam

Floor and ceiling panels

Electrical wires and cable sheathing

Wall insulation and partition materials

Door liners and ducting components

Paints, adhesives, and surface coatings

Why Choose KDM Global?
Certified Systems Meets EN 45545-2 HL1 to HL3 hazard level standards

Integrated Testing Capabilities Flame, smoke, heat, and gas testing in one solution

Global Installations Trusted by leading railway OEMs and government labs

End-to-End Support Installation, training, calibration & AMC services

Custom Configurations Available Tailored setups for labs or in-house QA units

Complete Railway Fire Testing Solutions
Our flammability testing portfolio includes:

Cone Calorimeter with FTIR Analyzer

Smoke Density Test Chamber (ISO 5659-2)

Toxic Gas Emission Analyzer (NCD 1409/FTIR)

Small Flame Ignitability Tester (ISO 11925-2)

Radiant Panel Flame Spread Tester (ISO 9239)

Oxygen Index Apparatus (ISO 4589)

Ensure railway material safety with EN 45545-2 certified flammability testing equipment.
Contact KDM Global for fully integrated test solutions and lab-grade instruments.

Railway Material Flammability Testing Equipment HL1, HL2, HL3 Certified Test Systems (EN 45545-2) | KDM Global
KDM Global delivers a complete range of Railway Material Flammability Testing Equipment, fully compliant with EN 45545-2 standards across all Hazard Levels HL1, HL2, and HL3. Designed to meet the rigorous safety requirements of rolling stock interiors, our systems cover flammability, smoke density, toxic gas emission, and fire resistance testing.

We also offer customised machine solutions and end-to-end fire testing lab setup services for railway OEMs, certification bodies, and research institutions.

Key Equipment for EN 45545-2 Railway Fire Testing:
ISO 5660 Cone Calorimeter

Measures Heat Release Rate (HRR), Smoke Production, Time to Ignition, and Mass Loss

Core test method for R1 and R2 component evaluation under HL1 to HL3

ISO 5659-2 Smoke Density Tester with FTIR

Evaluates optical smoke density and toxic gas concentration

Compatible with EN 45545-2 Annex C and NCD 1409 requirements

ISO 11925-2 Small Flame Ignitability Tester

Simulates small flame ignition and flame spread for vertical materials

Used for seat cushions, wall panels, cable insulation, and more

BS 476 Surface Spread Tester & ISO 9239-1 Flooring Radiant Panel

For surface flame spread and flooring material evaluation

Required for specific R-set classifications in railway interiors

Customised Machine Options
Configurable to support multi-standard testing in one unit

FTIR add-ons for toxic gas detection

Integrated data acquisition, remote access, and automated report generation

Tailored sample holders and combustion chambers

Fire Testing Lab Setup Services
KDM Global enables full-scale railway fire testing lab setup, including:

Turnkey layout design for EN 45545-2 compliance

Equipment integration, utility planning, and ventilation systems

Calibration, operator training, SOP development

Ongoing maintenance and support services

Why Choose KDM Global?
Equipment certified for HL1, HL2, and HL3 testing

Expert in railway flammability, smoke, and toxicity test systems

Reliable partner for customised machine development

Proven track record in fire testing lab setup and industry compliance

Trusted by Indian and global railway component manufacturers

Railway Fire & Flammability Testing Equipment (EN 45545-2) | KDM Global
KDM Global offers a comprehensive range of Railway Fire & Flammability Testing Equipment engineered to comply with the stringent requirements of EN 45545-2, the European standard for railway fire safety. Our solutions are designed to evaluate the flammability, smoke generation, heat release, and toxic gas emissions of materials used in railway vehiclesâ??including seating, wall panels, flooring, insulation, and cabling.

This integrated testing suite enables manufacturers, testing labs, and rail suppliers to certify products against hazard levels HL1, HL2, and HL3, based on operational categories and design classifications. From small flame ignition to smoke density and toxic gas analysis, KDM Global delivers reliable equipment to support full compliance.

Key Testing Equipment Offered
ISO 5660 Cone Calorimeter Heat Release Rate & Smoke Analysis

ISO 5659-2 Smoke Density Chamber Optical Density & Visibility Testing

NCD 1409 FTIR Analyzer Toxic Gas Detection (CO, CO, HCN, etc.)

ISO 11925-2 Flammability Tester Small Flame Ignitability

EN 1363 Fire Resistance Furnaces Structural Integrity & Fire Endurance

BS 476 Surface Spread Tester Flame Spread & Ignitability Assessment

Core Applications
Railway interior material compliance (HL1 to HL3)

Component safety validation for seating, ducting, partitions, insulation, and cables

Pre-certification testing before third-party approvals

In-house R&D and QA programs for OEMs and testing labs

Why KDM Global?
KDM Global is a trusted manufacturer of EN 45545-compliant fire testing solutions. Our systems are designed for ease of use, accurate measurement, and long-term performance, backed by on-site calibration, AMC, and technical support. With decades of experience in fire safety engineering, we help clients meet global railway safety standards effectively and affordably.

Railway Fire & Flammability Testing Equipment EN 45545-2, ISO Standards | KDM Global
Product Overview:
KDM Global offers a comprehensive range of Railway Fire & Flammability Testing Equipment designed to meet the stringent requirements of EN 45545-2 and other international ISO fire testing standards. Our testing systems evaluate the fire behavior of materials used in railway interiors, including ignition resistance, flame spread, heat release, smoke production, and toxic gas emission.

Built for testing labs, OEMs, railway coach manufacturers, and certification bodies, our modular solutions ensure full compliance for passenger safety in trains, metros, and high-speed rail systems.

Key Equipment Offered:

ISO 5660 Cone Calorimeter Measures heat release rate (HRR), time to ignition, and mass loss

ISO 5659-2 Smoke Density Tester Evaluates smoke generation under flaming and non-flaming conditions

FTIR Gas Analyzer Detects toxic gases (CO, CO , HCl, HCN, NOx, SO ) as per ISO 19702

ISO 4589-2 Oxygen Index Tester Determines the minimum oxygen required for combustion

ISO 11925-2 Ignitability Tester Tests flame spread under direct flame exposure

ISO 9239-1 Radiant Panel Tester For critical heat flux measurement of floorings

UL 94 Flame Chamber Horizontal and vertical burning behavior of plastic components

Compliant Standards:

EN 45545-2: Fire protection for railway vehicles

ISO 5660-1/2: Heat release and ignition

ISO 5659-2: Smoke density

ISO 19702: FTIR gas toxicity

ISO 4589-2: Oxygen index

ISO 11925-2 / ISO 9239-1: Surface and flooring materials

ASTM E1354 / UL 94 / E662 equivalents

Typical Applications:

Testing of materials used in rail coach interiors: seats, foams, panels, cable ducts, flooring

Evaluation of flammability and smoke release in metro coaches and electric trains

Pre-certification testing for compliance with EN 45545-2

R&D and Quality Assurance Labs focused on fire-safe material development

Third-party certification labs and railway material suppliers

Railway Coach Interior Flammability Testing Equipment - EN 45545-2 Standard Compliant | KDM Global
KDM Global offers advanced Railway Coach Interior Flammability Testing Equipment designed in full compliance with EN 45545-2 the key European standard for fire safety in railway applications. Our solutions help ensure that materials used in rail coach interiors meet fire hazard classification levels HL1 to HL3, enabling manufacturers and labs to test for ignitability, heat release, smoke generation, and toxic gas emission with accuracy and repeatability.

Complete Testing Coverage for Coach Interiors
ISO 5660 Cone CalorimeterMeasures heat release rate (HRR), smoke production, and mass loss of interior materials such as wall panels, seats, and flooring.

ISO 5659-2 Smoke Density Chamber Assesses optical smoke density to simulate low-visibility emergency scenarios.

FTIR Gas Analyzer (NCD 1409 Compliant) Detects and quantifies hazardous gases like CO, CO, HCN, HCl, NOx, and others.

ISO 11925-2 Small Flame Ignitability Tester Determines how quickly materials ignite under a direct flame.

EN 1363/BS 476 Fire Resistance Chambers Evaluate fire containment and propagation in full-scale assemblies.

Applications
Coach interior panels, insulation foams, electric wire coverings, floor laminates, and seat upholstery

R&D and regulatory compliance testing

Railcar manufacturers, suppliers, and test laboratories

OEM quality control & safety validation

Why Choose KDM Global?
All systems come with standard compliance documentation, automated data logging, and real-time analysis.

Installation, training, and calibration support provided across India and internationally.

Trusted by railway OEMs, fire safety labs, and certification agencies.

Small Flame Ignitability Flammability Testing Equipment ISO 11925-2 for Plastics & Cables | KDM Global
KDM Global offers precision-engineered Small Flame Ignitability Testing Equipment, fully compliant with ISO 11925-2. This system is designed to evaluate the ignitability of plastics, foams, textiles, and cable sheaths when exposed to a small open flame critical for determining Euroclass fire ratings and EN 45545-2 railway compliance.

Ideal for material manufacturers, certification labs, and fire testing centers, our equipment is also available as part of customised machines or turnkey fire testing lab setup solutions.

Key Features ISO 11925-2 Ignitability Tester:
Direct Flame Exposure Testing

Assesses flame spread, ignition time, and dripping behavior.

Meets Euroclass classification (EN 13501-1) for construction materials and EN 45545 fire assessments for railways.

Test Chamber with Observation Window

Enclosed design ensures consistent airflow and safe testing conditions.

Built-in lighting and timer for accurate visual observation and recording.

Adjustable Burner Assembly

45° orientation with calibrated flame length and exposure time (15s or 30s).

Easy repositioning for testing vertical or edge surfaces.

Precision Control Panel

Digital timer, gas flow control, and auto-ignition feature for repeatability.

Optional data recording and result logging features available.

Ideal for Testing:
Plastic Sheets and Films

Cable Insulation & Wire Jackets

Foam Panels, Fabrics & Building Boards

Railway interior materials for EN 45545-2 R22/R23 tests

Fire Testing Lab Setup Support
KDM Global supports full fire testing lab setup tailored to ISO/EN test methods:

Facility layout planning with ventilation and gas system specs

Installation and commissioning of ignitability chambers

Staff training and test method documentation

Customisation available for multi-standard compatibility

Why Choose KDM Global?
Fully compliant with ISO 11925-2 and Euroclass testing protocols

Designed for plastic and cable material testing

Experts in customised machine design for niche fire test needs

Comprehensive fire testing lab setup support for new labs

Proven equipment across construction, railway, and automotive sectors

Small Flame Ignitability Flammability Testing Equipment ISO 11925-2 for Plastics & Cables
KDM Global offers Small Flame Ignitability Flammability Testing Equipment compliant with ISO 11925-2, specifically designed to evaluate the reaction of materials to a small flame under controlled conditions. This is a critical test method widely used across building materials, plastics, electrical cables, and insulation products to determine their resistance to ignition.


Key Features:
Standard Compliant: Fully conforms to ISO 11925-2, DIN 4102 Part 1 (B2), and EN 45545-2 requirements

Vertical Test Chamber: Stainless steel fireproof chamber with front observation window

Adjustable Flame Source: Butane burner with controlled flame height (20 mm)

Precision Timer: For flame application (0-60 seconds) and post-ignition observation

Specimen Holder: Holds specimens vertically with alignment guides for consistent testing

Auto-Ignition System: For user safety and repeatable ignition

Drip Tray and Filter Mesh: For burning droplet testing

Applications:
Building materials: insulation boards, flooring, foams

Electrical cables and plastic sheathing

Construction products under EN 13501-1

Rail coach interiors under EN 45545-2 (R24, R25)

Consumer product flammability risk assessment

Test Objectives:
Does the material ignite within 15 seconds of flame contact?

Does the flame reach 150 mm within the test duration?

Does the sample self-extinguish or continue burning?

Are flaming droplets produced?

ISO 11925-2 Technical Scope:
Sample Orientation: Vertical

Flame Application: 15 seconds standard; up to 30 or 60 for specific standards

Pass/Fail Criteria: Flame height must not exceed 150 mm within 20 seconds

Result Output: Ignition presence, flame spread height, dripping observation

Why Choose KDM Global's ISO 11925-2 Tester?
Built with industrial-grade materials for long-term use

User-friendly interface with guided testing sequence

Accurate flame height and ignition timing control

Suitable for both R&D and high-throughput QA labs

Installation support, calibration, and documentation provided

Compatible with EN 45545-2 fire safety testing in railways

Included with System:
Butane burner with manual and automatic ignition

Precision-mounted sample holders

Stainless steel enclosed test cabinet

Timer-controlled flame duration module

Digital reporting software (optional)

Calibration certificates and user manual

Contact KDM Global today to upgrade your fire safety lab with ISO 11925-2 Small Flame Flammability Tester: