EN 45545-2 Railway Fire Hazard Testing Equipment Flammability & Smoke Systems | KDM Global
Product Description:
KDM Global offers advanced EN 45545-2 Railway Fire Hazard Testing Equipment designed to evaluate fire safety of materials used in railway vehicles. Our systems provide precise testing of flammability, heat release, smoke density, and toxic gas emissions, helping manufacturers and labs meet stringent EN 45545-2 standards.
Key Equipment:
ISO 5660 Cone Calorimeter: Measures heat release rate, ignition time, and total heat release.
ISO 5659-2 Smoke Density Tester: Assesses smoke opacity under flaming and non-flaming conditions.
FTIR Toxic Gas Analyzer (ISO 19702): Detects CO, CO , HCl, HCN, NOx, SO emissions.
ISO 11925-2 Flame Ignitability Tester: Tests direct flame exposure ignitability.
ISO 9239-1 Radiant Panel Tester: Evaluates flame spread and critical heat flux for flooring.
ISO 4589-2 Oxygen Index Tester: Determines minimum oxygen concentration to sustain combustion.
Standards Covered:
Fully compliant with EN 45545-2: Fire protection on railway vehicles
Includes ISO 5660, ISO 5659-2, ISO 19702, ISO 11925-2, ISO 9239-1, ISO 4589-2
Compatible with ASTM and UL protocols
Features:
Modular, customizable test setups
Real-time data acquisition and advanced software reporting
High-accuracy sensors for heat, smoke, and gas measurement
CE-certified and export-ready
AMC and calibration services available
Upgradeable with FTIR toxic gas analysis
Applications:
Railway & metro coach OEM quality and R&D labs
Third-party fire testing laboratories
Material suppliers for railway interiors
Certification bodies and regulatory agencies
Why KDM Global?
Indian manufacturer with extensive railway fire safety expertise
Trusted by labs, OEMs, and certifiers across India and internationally
High-Performance Railway Fire Testing Equipment EN 45545-2 Certified | KDM Global
Product Description:
KDM Global manufactures and supplies High-Performance Railway Fire Testing Equipment certified to EN 45545-2 standards, specifically engineered for evaluating the fire behavior of materials used in railway and metro coach interiors. Our equipment is trusted by OEMs, government test labs, and third-party certification bodies for its accuracy, compliance, and advanced technology.
Built with precision engineering and international standardization, our systems help ensure that railway components meet all required safety parameters including heat release, flame spread, smoke generation, and toxic gas emission.
Key Testing Instruments Include:
ISO 5660 Cone Calorimeter Measures Heat Release Rate (HRR), Total Heat Release (THR), time to ignition, and mass loss
ISO 5659-2 Smoke Density Chamber Determines optical density of smoke under both flaming and non-flaming conditions
FTIR Toxic Gas Analyzer (ISO 19702) Monitors toxic gases including CO, CO , HCl, HCN, NOx, SO
ISO 4589-2 Oxygen Index Apparatus Determines minimum oxygen concentration needed to support combustion
ISO 9239-1 Radiant Panel Tester Measures flame spread and critical heat flux on flooring materials
ISO 11925-2 Ignitability Tester Evaluates flame spread on vertically mounted samples under direct flame
UL 94 Flammability Chamber Vertical and horizontal burn tests for polymeric components
Compliant Testing Standards:
EN 45545-2 Fire protection requirements for railway rolling stock
ISO 5660, ISO 5659-2, ISO 19702, ISO 9239-1, ISO 4589-2, ISO 11925-2
ASTM E1354, UL 94, and other international fire safety protocols
Features & Advantages:
High-resolution sensors and fast response data logging
Automated test cycles with customizable parameters
Real-time software with graphical analysis and PDF report generation
CE-certified, export-ready machines with global calibration support
Modular systems upgradeable with FTIR and advanced gas detection
Available AMC and calibration services for both KDM and third-party equipment
Complete EN 45545-2 Railway Fire & Flammability Testing Solutions | KDM Global
Product Description:
KDM Global provides a complete range of EN 45545-2 Railway Fire & Flammability Testing Solutions, designed to meet all regulatory fire safety requirements for materials used in railway vehicles. Our integrated systems offer accurate and standardized evaluation of heat release, flame spread, smoke generation, and toxic gas emission, ensuring full compliance with EN 45545-2 and associated ISO fire testing standards.
These all-in-one solutions are ideal for railway OEMs, component manufacturers, certification laboratories, R&D centers, and institutions engaged in railway fire safety compliance.
Scope of Testing:
Our solutions enable evaluation of a wide range of railway interior materials including:
Seat cushions and upholstery
Interior panels and laminates
Flooring and underlays
Cable insulation and conduit materials
Ducting, foams, and wall linings
Integrated Test Equipment Includes:
ISO 5660 Cone Calorimeter Measures Heat Release Rate (HRR), Total Heat Release (THR), ignition time, and mass loss
ISO 5659-2 Smoke Density Tester Evaluates smoke production under flaming and non-flaming conditions
FTIR Gas Analyzer (ISO 19702) Quantifies toxic gases: CO, CO , HCl, HCN, NOx, SO
ISO 11925-2 Ignitability Tester For direct flame exposure tests
ISO 9239-1 Radiant Panel Tester Determines flame spread and critical heat flux for flooring materials
ISO 4589-2 Oxygen Index Tester Measures minimum oxygen concentration to support combustion
UL 94 Flammability Tester For vertical and horizontal burning of plastic components
Railway Coach Interior Fire Testing Equipment ISO & EN 45545-2 Flammability Testers | KDM Global
Product Description:
KDM Global offers specialized Railway Coach Interior Fire Testing Equipment built to comply with EN 45545-2 and various ISO fire testing standards. Our systems are designed to test the flammability, smoke generation, and toxicity levels of materials used in train and metro coach interiors, helping manufacturers ensure compliance with railway fire safety regulations.
Our fire testing equipment enables detailed performance analysis of interior materials such as seat cushions, wall panels, flooring, electrical cables, and insulation all critical components for passenger safety in railway vehicles.
Available Testing Modules:
ð??¹ ISO 5660 Cone Calorimeter Tests Heat Release Rate (HRR), ignition time, and mass loss
ð??¹ ISO 5659-2 Smoke Density Tester Evaluates smoke opacity under both flaming and non-flaming conditions
ð??¹ FTIR Toxic Gas Analyzer Measures gases like CO, CO , HCl, HCN, NOx, SO (as per ISO 19702)
ð??¹ ISO 4589-2 Oxygen Index Tester Determines the minimum oxygen level needed for combustion
ð??¹ ISO 11925-2 & ISO 9239-1 For ignitability and flame spread of surfaces and flooring
ð??¹ UL 94 Flammability Tester Vertical and horizontal burning for plastic components used in interiors
Compliance Standards:
EN 45545-2 European standard for railway fire safety
ISO 5660-1/2, ISO 5659-2, ISO 19702 Core flammability and toxicity testing standards
Railway Fire & Flammability Testing Equipment EN 45545-2, ISO Standards | KDM Global
Product Overview:
KDM Global offers a comprehensive range of Railway Fire & Flammability Testing Equipment designed to meet the stringent requirements of EN 45545-2 and other international ISO fire testing standards. Our testing systems evaluate the fire behavior of materials used in railway interiors, including ignition resistance, flame spread, heat release, smoke production, and toxic gas emission.
Built for testing labs, OEMs, railway coach manufacturers, and certification bodies, our modular solutions ensure full compliance for passenger safety in trains, metros, and high-speed rail systems.
Key Equipment Offered:
ISO 5660 Cone Calorimeter Measures heat release rate (HRR), time to ignition, and mass loss
ISO 5659-2 Smoke Density Tester Evaluates smoke generation under flaming and non-flaming conditions
FTIR Gas Analyzer Detects toxic gases (CO, CO , HCl, HCN, NOx, SO ) as per ISO 19702
ISO 4589-2 Oxygen Index Tester Determines the minimum oxygen required for combustion
ISO 11925-2 Ignitability Tester Tests flame spread under direct flame exposure
ISO 9239-1 Radiant Panel Tester For critical heat flux measurement of floorings
UL 94 Flame Chamber Horizontal and vertical burning behavior of plastic components
Compliant Standards:
EN 45545-2: Fire protection for railway vehicles
ISO 5660-1/2: Heat release and ignition
ISO 5659-2: Smoke density
ISO 19702: FTIR gas toxicity
ISO 4589-2: Oxygen index
ISO 11925-2 / ISO 9239-1: Surface and flooring materials
ASTM E1354 / UL 94 / E662 equivalents
Typical Applications:
Testing of materials used in rail coach interiors: seats, foams, panels, cable ducts, flooring
Evaluation of flammability and smoke release in metro coaches and electric trains
Pre-certification testing for compliance with EN 45545-2
R&D and Quality Assurance Labs focused on fire-safe material development
Third-party certification labs and railway material suppliers
Cone Calorimeter with FTIR Smoke & Toxicity Testing (ISO 5660 + ISO 19702 + EN 45545-2 Compliant)
Product Description:
KDM Global offers a high-performance Cone Calorimeter integrated with FTIR-based Smoke and Toxicity Analysis System, designed for comprehensive fire behavior testing of materials as per ISO 5660, ISO 19702, ASTM E1354, and EN 45545-2 standards.
This advanced fire testing equipment measures heat release rate (HRR), smoke density, and toxic gas emissions during combustion making it ideal for industries where fire safety and passenger protection are critical, such as railways, aerospace, automotive, and construction materials.
Key Features:
Full compliance with ISO 5660-1, ISO 5660-2, ISO 19702, ASTM E1354, and EN 45545-2
Integrated FTIR Gas Analyzer to detect key toxic gases: CO, CO , HCN, HCl, SO , NOx, etc.
Simultaneous measurement of Heat Release Rate, Mass Loss Rate, Smoke Production, and Gas Concentrations
High-precision oxygen analyzer (Paramagnetic or ZrO )
Optional: Spark Igniter, Smoke Density Measurement (ISO 5659-2), and CO/CO sensors
Advanced data acquisition system with real-time analysis and reporting
User-friendly software and long-term data storage
Applications:
Fire behavior analysis of railway interior materials (as per EN 45545-2)
Smoke and toxicity testing for building materials, plastics, cables
Research and development in fire retardancy and material safety
Quality control in manufacturing and certification labs
Test Standards Supported:
ISO 5660-1 / ISO 5660-2 (Cone Calorimeter)
ISO 19702 (FTIR Toxic Gas Analysis)
ASTM E1354 (Heat Release Rate)
EN 45545-2 (Fire Safety in Railways)
ISO 5659-2 / ASTM E662 (Smoke Density Optional module)
Industries Served:
Railway Coach and Metro Manufacturing
Aerospace and Defense
Fire Testing and Certification Labs
Plastic, Rubber, and Polymer Industries
Construction Materials Testing
Why Choose KDM Global?
Complete in-house design and manufacturing for maximum reliability
Customizable systems with options for additional sensors and gas modules
Installation, Training, AMC, and Calibration services offered worldwide
Complies with international railway and fire safety standards
BS 476 Part 4 Non-Combustibility Test Apparatus
Manufacturer: KDM Global | Fire Resistance Test Equipment for Construction & Railway Materials
The BS 476 Part 4 Non-Combustibility Test Apparatus is a highly reliable and precise testing system used to determine whether a building or railway material is non-combustible under standardized conditions. This test plays a critical role in classifying construction and insulation materials, especially those used in fire-sensitive environments like railway coaches, metro infrastructure, high-rise buildings, and tunnels.
KDM Globals apparatus is built for compliance with BS 476 Part 4 and aligned with EN 13501-1 guidelines, ensuring you meet fire safety regulatory requirements during product development and quality control.
Key Features:
Conforms to BS 476 Part 4 Standard
High-temperature vertical tube furnace (up to 1000°C)
Precisely calibrated Type K thermocouples
Digital data acquisition system for accurate temperature logging
Supports three control + one test sample as per the standard
Corrosion-resistant stainless steel construction
Compact, bench-top design for easy laboratory installation
Test Principle:
The BS 476-4 test determines the combustibility of a material by placing it inside a vertical tube furnace maintained at a set temperature (typically 750850°C). The temperature change caused by the test sample, and any visible flaming, smoke, or structural degradation, is measured and compared with inert reference materials. This test is essential for ensuring materials do not contribute to the spread of fire.
Applications:
Fire-retardant insulation and thermal barriers
ISO 5658-2 Lateral Spread of Flame Test Apparatus
Manufacturer: KDM Global | Flame Spread Tester for Railway & Building Material Testing
The ISO 5658-2 Lateral Spread of Flame Test Apparatus is a specialized fire testing equipment designed to evaluate the flame spread of vertically mounted materials exposed to a heat source. This test plays a crucial role in assessing materials used in railway interiors, public transportation, construction, and marine applications, especially under the EN 45545-2 standard for railway fire safety.
KDM Globals robust, precision-engineered apparatus ensures reliable, reproducible, and standard-compliant results, making it a preferred choice for fire testing laboratories, R&D centers, and railway component manufacturers.
Key Features:
Fully compliant with ISO 5658-2 and EN 45545-2
Advanced radiant heat panel with precise heat flux control
Calibrated pilot flame ignition system
High-accuracy digital timer and thermocouples
Stainless steel specimen holder and test chamber
Flame spread measurement with clear calibrated ruler
Integrated data recording (manual or automated, optional)
Test Principle:
In the ISO 5658 test, the specimen is mounted vertically at an angle beside a radiant heat panel. A pilot flame ignites the heated material, and the test measures how far and how fast the flame spreads laterally across the sample. This simulates real-life fire exposure in compartments such as train coaches, aircraft cabins, or ship interiors.
Applications:
Railway interior wall, floor, and ceiling materials
Composite panels and decorative laminates
High-pressure laminates (HPL) and thermoplastics
Automotive and aerospace components
Building cladding and insulation material testing
Technical Specifications:
Standard: ISO 5658-2, EN 45545-2
Radiant Heat Flux: Adjustable up to 50 kW/m²
Sample Size: 800 mm 155 mm
Ignition Source: Pilot flame (adjustable)
Measurement Tools: Flame spread ruler and digital timer
Data Recording: Manual log or digital logging system (optional)
BS 476 Part 7 Surface Spread of Flame Test Apparatus
Manufacturer: KDM Global | Flame Spread Testing Equipment for Building & Railway Applications
The BS 476 Part 7 Surface Spread of Flame Test Apparatus is a precision-built fire testing machine designed to evaluate the surface flame spread characteristics of materials. It is widely used to classify wall and ceiling linings in both construction and railway sectors, as per the British Standard BS 476 Part 7.
KDM Global s apparatus delivers consistent results and complies fully with international testing norms. It is ideal for fire testing laboratories, building material manufacturers, railway component suppliers, and quality control units.
Key Features:
Fully compliant with BS 476 Part 7
High-grade stainless steel chamber with heat-resistant construction
Angle-adjustable burner with precise flame control
Clear observation window for monitoring flame behavior
Integrated measuring scale to track flame spread
Digital timer to control exposure and duration
Test Overview:
The specimen is mounted vertically inside the chamber, and a controlled flame is applied to the surface. The apparatus measures the distance and speed of flame spread, classifying the material from Class 1 (best) to Class 4 (worst). This helps evaluate the fire performance of interior components.
Applications:
Interior wall and ceiling materials
Railway coach interior panels (EN 45545 compliance support)
Laminates, plastic sheeting, plywood, and cladding
Research & development labs and certification bodies
Technical Specifications:
Standard: BS 476 Part 7
Sample Size: 885 mm x 165 mm
Burner: Adjustable propane burner
Gas Control: Flow meter and pressure regulator
Measurement Scale: 0 900 mm
Viewing Window: Dual-glass for visual monitoring
Timer: Digital timer for test cycles
Power Supply: 230V AC, 50 Hz
Why Choose KDM Global?
Trusted Indian manufacturer of fire testing machines
Supports fire safety evaluations for railway interior materials
Custom build options, spare parts & AMCs available
Available for global shipping with CE certification (optional)
Complete testing solutions including BS 476 Part 6 & ISO 5660
Related Products:
BS 476 Part 6 Fire Propagation Test Apparatus
