ROYAL PACKING is professional producer for Corrugated paperboard production machines, the main products include: 2-layer, 3-layer, 5-layer, 7-layer Corrugated paperboard production line, single facer line, single facer, Roll stand, Auto Splicer Pre-heater, Gluer machine, triple preheater, double facer, NC Cutter, Slitter Scorer, stacker, gantry stacker, basket stacker and so on.
4) Vacuum suction paper leading features perfect flute formation
5) Dual flute structure, one pair flute rollers unit working and another preheating, achieve flute quickly change. Save working space ( if normal single facer machine need two sets to achieve this function ).
6) PLC control system. Touch screen display all running data, easy for operation.
7) The flute rollers made by special alloy steel with hardness treatment . it' hardness can reach HRC58-60, The surface is well treated by grind and plated chrome, or adopt Tungsten carbide flute rollers are optional.
8) The independent driving box, five driver axis, all gears with hardness treatment, oil spray lubricating by oil pump to reduce noise keep running stable, prolong the use life of gear.
9) Adopt Glue width motorized dividing to match the paper width. Idle running motor for glue applicator roll to avoid glue dry. Adjustment for gap between glue roller and doctor roller by electric . Digital read out for the gap between glue roll and doctor roll. Glue unit can be moved by pneumatic.
10) Flute rollers and pressure roller controlled by hydraulic system, working pressure stable.
11) With water spray device for adjust moisture capacity of flute paper.
12) This dual flute machine suit for single facer paperboard production line ---2 layer (Single facer paperboard ) and corrugated paperboard production line--- 3 & 5 &7 layer. With high market competitive power.
A. As for the fluting type which can be connected with e-b-c-a-f-g flute, we also can make any type of the flute and cut-off size for the machine that customer required.
B. Upper and lower corrugated roller, pressure roller, pre-heater roller are through by air cylinder. Set up steam recovery system.
C. Oil immersed type gear box driven directs the lower fluting roller, pressure roller, glue roller and doctor roller performed by steam. Single drive mechanism to avoid glue sticking to roll surface when stopping.
D. The motion of the upper corrugated roller, pressure roller and glue roller are operated by the hydraulic cylinder. Set up a hydraulic unit control.
E.Designed by fingerless with a vacuum blower by positive pressure to keep fluting profile then glue.
F. The single facer to use cassette quick change flute profile and change cassette within 20 minutes, the steam joints and drive clutch also adopted quick change device in order to saving the time to change flute and machine stop.
Price, delivery time, moq are negotiable, please contact us for quotation.
hydraulic grinding and fluting machine,
HLSY
HYDRAULIC GRINDING AND FLUTING MACHINE
This hydraulic grinding and fluting machine is a special equipment for the grinding and fluting of large roller mill' s rollers.The reciprocating movement of the work table, the fluting division, cutter rising, and the rail' s pressurized lubricating are all automatically controlled by hydraulics. Roller grinding is highly precise, the flutes are uniform and the operation is convenient.
ModelHLSY 63HLSY 150HLSY 125HLSY 100
Dia.of roller (mm)180-250230-350230-350230-350
Max.length of roller (mm)600150012501000
Max.fluting speed (m/min)8888
Max.return speed (m/min)18161616
Total power (kw)4.457.597.597.59
weight (kg)1700500047504250
Dimension (mm)2730Ã?1210Ã?13605104Ã?1480Ã?15204050Ã?1450Ã?15203824Ã?1450Ã?1520
Chill Rolls are the heart of a Roller Mills the better the heart works the better the body performs similarly better the Roll quality better the quality of Flour and Semolina. To give you best quality rolls our R&D team keeps on working on improvements which make better quality rolls and utmost important is your feedback, based on which we keep improving and developing Roll quality.
Immense experience and dedication of our team also ensures that our rolls are of highest quality standards. Various grades are made in Flour Mill Rolls they are made according to the customer's requirements and High Speed Roller Mills operating at approx 700 RPM therefore our rolls are balanced at 800 RPM so that they so that they work vibration free and enhances the Flute life to
the rolls so as to minimize roll Re Fluting. Only good quality rolls cannot assure good results grinding and fluting are also very important so to serve you with perfect fluting and Grinding we have CNC Roll Fluting Machines by which we flute the rolls to the max accuracy and no overlapping of flutes happens which is normal on conventional Fluting machines. Shaft sizes are made on CNC Lathes so that there is no error while fitting of bearings or pulleys in the rolls.
Gluer Machine Applicable Paper Width: 1,400-2,300 mm
Configuration:
1. The designed maximum operating speed is 220 m/min;
2. The glue roller and meter roller adopt modular and built-in design, they can be installed and removed from the operation side to facilitate repair and maintenance;
3. A pressure arm locking mechanism is provided to ensure stable and reliable operation performance of paper pressing roller (touch pressing plate) under high-speed operation state;
4. The gap between the glue roller and the meter roller can be automatically adjusted according to the speed, paper material and flute type;
5. The touch pressing mechanism for glue application is a paper pressing roller, and the gap between the paper pressing roller and the glue roller can be adjusted electrically to facilitate rapid changeover for processing cardboards with different flute types;
6. The glue pan is lifted pneumatically to facilitate cleaning. There are glue blocking plates installed at both ends of the glue pan to well prevent glue from splashing from the shaft ends during high-speed operation of the glue roller and meter roller;
1. ZJ-V5B hydraulic shaftless mill roll stand
Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
Brake adjustable adopts multipoint braking system.
Every stand matched two sets paper car , and they can paper on the both sides at the same time.
2. Paper trolley, track
The whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track 6000mm.
Each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.
3. RG-1-900 preheater
Preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electromotion adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
2.Glue roller unit structure with the overall relocation,Maintenance can sway the machine at the overall maintenance,improve the working efficiency.
3.The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry.
4.Automatic circulation system for glue, two-cylinder pneumatic gluing device, with good cushioning effect.
5.Active force variable frequency motor drive, energy efficient, low failure rate.
6.Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy.
5. DHC-150 Single corrugated the aspect Cutter(Spiral knife Crosscutting,NC thin knife slitting, down stacking )
Store 200 groups of orders, the man-machine interface, the screen displays information can be found at any time, modify, append, canceled.
Germany KEB servo motor drive controller, high-performance synchronous servo motor drive.
Cutting Machine adopts inlaid front steel blade structure, hardened gear grinding backlash-free transmission, high precision and long life.
Host wall of gray cast iron, rigidity, vibration resistance.
stacking adopt gantry platform lifting,Reach a certain number of right-angle transverse,Three sections of the paper,Some hair design paper roll straight bend output,Second overlapping fixed-length buffer,three part points Pneumatic separate ,Accelerated export cardboard.Improve working efficiency.The maximum length of stacked is 1.3 meters .This machine is suitable for efficient production color printing business.
For a single fast, for a single time 3-8 seconds.
Using thin tungsten alloy steel knife,blade sharp,the using life is more than 8000000 meters.
Gluer Machine Applicable Paper Width: 1,400-2,300 mm
Configuration:
1. The designed maximum operating speed is 220 m/min;
2. The glue roller and meter roller adopt modular and built-in design, they can be installed and removed from the operation side to facilitate repair and maintenance;
3. A pressure arm locking mechanism is provided to ensure stable and reliable operation performance of paper pressing roller (touch pressing plate) under high-speed operation state;
4. The gap between the glue roller and the meter roller can be automatically adjusted according to the speed, paper material and flute type;
5. The touch pressing mechanism for glue application is a paper pressing roller, and the gap between the paper pressing roller and the glue roller can be adjusted electrically to facilitate rapid changeover for processing cardboards with different flute types;
6. The glue pan is lifted pneumatically to facilitate cleaning. There are glue blocking plates installed at both ends of the glue pan to well prevent glue from splashing from the shaft ends during high-speed operation of the glue roller and meter roller;
7. Layered independent frequency conversion motor, synchronous belt transmission and relatively independent control are used in the power part to ensure the precision of transmission and to greatly reduce the vibration and noise during operation;
8. Layered independent adjustment and touch panel man-machine interface control are employed, so the adjustment and control are more flexible and directviewing;
9. The floating roller of the pre-heating cylinder is electrically adjustable (this function is optional to users) to facilitate paper passing through and adjustment of angle of contact.
GLD6A glue applying machine for 2-layer corrugated cardboard.
Paper Width External Dimensions
Weight
(T) Whole Machine Power
Product Description
Cassette type single facer provides convenient maintenance and provides quick flute change. The corrugating rolls changing can be accomplished within 10 minutes utilizing a motorized cassette trolley, by which cassette is delivered into the machine and fixed on the base of the machine.
Features
1. Maximum mechanical speed is 250m/min.
2. The diameter of the corrugating rollers is 380 mm. The diameter of the pressure roller is 520 mm. The diameter of the surfaces of glue roller is 302 mm, The diameter of the doctor roller is 170mm.
3. The machine adopts positive pressure air cushion paper guide, with high utilization of heat energy, and good quality of corrugated shaping
4. Corrugated roller adopts positive pressure cassette type. Its under the pressure roller, so as to lower the center of gravity of the machine. Its smooth when under high-speed operation, and reduces vibration, so its more stable and smooth during operation. Corrugated roller exchange is saver and faster.
5. Corrugated roller, pressure roller and glue roller adopts individual driving reduction box, to isolate vibration. The oil immersion lubrication and high precision gear driving ensure stable and reliable during operation.
6. Corrugated roller sets get in and out hydraulic automatically, so as to exchange different flutes rapidly.
7. Individual glue section could move out from the main machine, and its easy to clean and maintain. An electric glue partition device is provided to give convenient and rapid paper width adjustment.
8. The glue roller has low speed auto-rotate function, so as to avoid the glue dry on the glue roller.
9. A frequency conversion motor is used to supply power, realizing stepless speed adjustment and reliable and synchronous interlock with the following devices. The frequency converter used is an international famous brand product with stable and reliable performance and low failure rate.
10. All bearings of the upper and lower corrugated rollers, and pressure roller adopt high temperature grease, so as to guarantee long life and smooth running of the rollers.
Technical Parameter
Paper Width(mm) External Dimensions Weight(T) Total Power of Motor
1400 5300x3100x2600 12 59.2
1600 5500x3100x2600 14 59.2
1800 5700x3100x2600 16 59.2
2000 5900x3100x2600 18 71.2
2200 6100x3100x2600 20 71.2
2300 6300x3100x2600 21 71.2
2500 6500x3100x2600 23 81.2
