The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing.
The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing.
Introduction:The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing.
Details
Photo:
Models:
Applications of PCD Standard Inserts: 3c field, aerospace, automotive industry, etc.
Specificationï¼?Please contact me for specific specifications
Application Cases of PCD Standard Inserts:
Advantages of PCD Standard Inserts:
Higher metal removal rates
Faster cycle times
Reduce waste
Quality improvement
Stricter size control
Perfect surface finish
Increase productivity
Improve equipment utilization
Pack: Cartons and bubble wrap
Minimum Order Quantity:
Price Range:
Payment: TT; Paypal;
Delivery Time: Seven to ten days
Sample: No free samples are provided
Certification:
FOB Port: Shanghai Qingdao Guangzhou
Introductions of Moresuperhardâ??s PCD inserts
In recent years, the development of cutting machine technology has continuously increased its spindle speed and feed rate, so that it can achieve rapid cutting with higher cutting speed, greater material removal rate, and higher precision. Tools like superhard materials put forward more demands. Only a few years ago, the spindle speed of some machine tools was only 6,000r/min, but now it has reached 30,000 to 40,000r/min, and the axis movement acceleration can reach 2G. With the support of powerful computer capabilities, this machine tool can realize the motion functions required for processing. In order to convert this speed advantage into a machining advantage at the point of action, it is necessary to use the corresponding tool material. However, if you use cemented carbide tools, the cutting speed can only reach 400m/min; while the cutting speed of PCD tools can reach as high as 3,000m/min. In addition to higher processing speeds, the main advantages of PCD and PCBN tools include longer tool life, and in most cases better surface quality, reduced tool changes, and reduced non-motorized man-hours. The following are some of the application areas of PCD and PCBN tools brought about by their high hardness and high wear resistance
Advantages of Moresuperhardâ??s PCD inserts
Strong corrosion resistant, perform a good thermal stability and red-hardness
CBN cutting tools have properties which resist chipping and cracking and provide uniform hardness and abrasion resistance in all directions. They may outperform conventional cutting tools by as much as 50 times.
The high chemical stability allows for PCBN to be stable up to 1000 C and no reaction with Fe, Ni, CO etc.
Cutting hard and tough Materials. CBN cutting tools are so hard that they can efficiently machine steel with hardness of Rc 45 and above
Easy grinding and EDM cutting. Uniform surface finish, surface finishes of less than 10 micron
Service:
Detailed Specifications can be customized!
Provide after-sales service.
Technical support on usage.
Return and exchange of products for non-human reasons.
About us:
MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries. With innovative and creative development conception, MORESUPERHARD is tirelessly striving to provide excellent design, superior quality and perfect service to world-wide customers. More than 1000+ customers benefit from our professional technical services.
INSERT, CUTTING TOOL: TYPE TURNING, SHAPE ROUND, SIZE DIA 9.53 MM, THICKNESS 3.18 MM, MATERIAL CUBIC BORON NITRIDE, RAKE 0 DEG, FFT: TOLERANCE S 0.13, TOLERANCE IC 0.05,
The feature of the PCD inserts:
1. The PCD insert meets the international ISO standard, size can be customized too.
2. In highly abrasive, extremely hard harsh geological environmen.PDC insert' life can reach 3~5 times than the normal carbide inserts.
3. The cutting edge of PCD insert is sharp, the hardness and wear resistance of the PDC insert is 100 times than the carbide inserts (theoretical value). It can realize high speed cutting and hard material cutting with high work efficiency and facilitate fast clamping.
4. Our PCD insert can be used repeatedly, which helps to lower your processing cost.
5. Reduce equipment loss and influence to the device of load mutations.
PCBN Products: Grade & Option For Machining
Place of Origin:
Hunan, China (Mainland)
Brand Name:
ZZ Hardmetal
Model Number:
standard
Material:
Hard Alloy
Usage:
External Turning Tool
Hardness:
3000~3400HV(MPa)
Coating:
PCD/PCBN
Workpiece:
steel, cast iron, non-ferrous metal stainless steel, aluminium
Quality:
long life and high working efficiency
Application:
Machining Cutting
coating Grade:
ZZ3500, ZZ3600, ZZ7000, ZZ7500, ZZ7600, ZZ9000, ZZ9500, ZZ9600
Certification:
ISO9001:2008
Cutting Condition:
Dry/ Wet
keyword:
diamond insert
There are many classification methods of rolls,
- The material of the roller have : cast steel roller, case iron roller, forged roller.
- Product type, there are strip steel rolls, section steel rolls, wire rod rolls
- Position of the rolls in the rolling mill series, there are billet rolls, rough rolls, finishing rolls, etc.
- Product function, there are scale-breaking rollers, perforated rollers, leveling rollers, etc.
- Product material, there are hot rolls, cold rolls, etc.
- Type of rolling mill, it is divided into flat rolls and grooved rolls (it is used for rolling large, medium and small sections, wire rods and blooming billets. Grooves are engraved on the roll surface to shape the rolling stock), special roll
When processing mill rolls, especially processing large scale steel iron roll, it often has irregular surface, sand inclusion, holes and other problems. In order to solve the above problems we should choose What PCD and PCBN Inserts for Turning Rolls ?
- The tools materials for machining rolls include pcd inserts, pcbn cutting tools and solid cbn inserts, etc
- Solid CBN Insert is the hardest tool material for the processing ferrous metal materials and is the preferred tool for heavy duty cutting rolls. The high hardness rolls, Moresuperhard recommend the Solid CBN inserts which can be used for large margin cutting. Compared with the carbide cutting tools, the Solid CBN insert has performance stable, good production efficiency, and low production costs. Tungsten carbide ring is also called tungsten carbide alloy roll ring ( WC rolls or TC rolls), we process them with CBN and PCD Tools .
- Normally, CBN Inserts are generally used for rough turning tungsten carbide rolls which hardness â?¤ HRA88. PCD Tools are mostly used for finish turning cylinder, chamfering and engraving.
