Metal Powder Sintered Disc Powder Filter

Metal powder serves as the only raw material for the sintered metal powder filter; no binders are used. It is generated by cold isostatic pressing and then sinters at high temperatures. By adjusting the process parameters and metal powder particle size, the pore size and distribution of the component can be changed. Utilize the pore structure, material composition, compressive strength and other characteristics of different filter materials to develop filter products suitable for users.
Product parameters
Material: stainless steel powder, brass powder, titanium powder
Diameter:
Length: 5 inches (125mm) 10 inches (250mm) 12 inches (300mm) 20 inches (500mm) 30 inches (750mm) 40 inches (1000mm)
Interface form: M20 M30 222 226
Filtration accuracy: 0.45 micron 1 micron 3 micron 5 micron 10 micron 20 micron 30 micron 50 micron 80 micron 100 micron
Features
Strong resistance to corrosion
An inert metal with exceptional corrosion resistance is titanium. Strong alkali and strong acid media can be filtered using the titanium metal rod filter element. It has a wide range of applications in the chemical industry and in the filtering of the pharmaceutical industry's organic lysozyme production process.
Good tolerance to high temperatures
The titanium filter element has a high temperature resistance that goes up to 300C. In operational situations with high temperatures, this function is frequently used. The temperature resistance of the filter element made of polymer materials is normally limited to 50 C. The support and filter membranes will alter if the temperature goes beyond 50 C. It is frequently employed in the filtration of high-temperature liquids and steam filtration (steam filtration in fermentation processes), despite having a significant accuracy variance.
Superior mechanical qualities
With external pressure of 20 kg and internal pressure of 10 kg of destructive force, the titanium rod filter element has strong mechanical qualities and may be utilized in high pressure and quick filtration processes. The pore size of other polymer filter components will fluctuate or even break down when the external pressure is more than 0.5 MPa.
Good regeneration
Due to its superior corrosion resistance, high temperature resistance, and high strength performance, titanium rod filters have a good regeneration effect. There are two types of regeneration: chemical regeneration and physical regeneration treatment.
Physical regeneration method:
(1) Pure water recoil
(2) Steam blowback
(3) Ultrasonic cleaning
Chemical treatment method:
(1) Alkaline washing
(2) pickling
Applications
Catalyst filtration and separation;
Filtration of fluidized bed tail gas in petrochemical facilities and of high-temperature gas in the petrochemical industry;
High-temperature flue gas purification in the metallurgical industry;

Thickness: normally 1mm or more, thinnest plate we have ever made is 0.65mm based on titanium material
Filter rating: from 0.2 to 200 micron
Diameter: 13, 30, 47, 50, 60, 79, 80, 105¡-.We can make various kinds of discs acc. To customer requirement in case of needed.
Material: titanium, ss316l and some other metals if necessary

Polywooded case

Specifications:
Diameter ¡ì22mm ¡ì30mm ¡ì50mm¡ì60mm¡ì80mm¡ì100mm ¡ì120mm
Length L125l250l300l500l600l750l1000 (can tailor made acc. To request)


Per polywooden case

Sintered metal filters are a type of porous filter made by sintering metal powder particles together. Sintering is a process that involves heating metal powder to a temperature just below its melting point, allowing the particles to fuse together and form a solid structure. The resulting filter material is highly porous with a controlled pore size distribution that can filter out particles of a specific size.
The pore size of sintered metal filters can range from a few microns to several hundred microns, depending on the required filtration level. The pore size is controlled during the manufacturing process to ensure consistent and precise filtration.
Sintered metal filters provide high filtration efficiency due to their precise pore size distribution. They can filter out particles and contaminants of a specific size, making them suitable for a wide range of applications where filtration accuracy is critical. Additionally, sintered metal filters are easy to clean and can be reused multiple times, making them a cost-effective solution in many applications.
Products Features
Highly porous structure: Sintered metal filters have a highly porous structure that allows for efficient filtration of liquids and gases. The porosity is controlled during the manufacturing process to ensure consistent and precise filtration.
Precise pore size distribution: Sintered metal filters offer a precise pore size distribution, which allows for accurate filtration of particles and contaminants of a specific size. This makes them suitable for a wide range of applications where filtration accuracy is critical.
High strength and durability: Sintered metal filters are made from metal powders that are sintered at high temperatures, resulting in a strong and durable filter material. They can withstand high temperatures, corrosive environments, and high-pressure applications.
Chemical resistance: Sintered metal filters are available in various metals, each with different chemical properties. This allows for customization of the filter material to suit specific chemical environments and applications.
Easy to clean and maintain: Sintered metal filters can be easily cleaned and reused multiple times, making them a cost-effective filtration solution. They can be cleaned by backwashing, ultrasonic cleaning, or chemical cleaning, depending on the application requirements.
Products Applications
Sintered metal filters are used in a wide range of industries and applications, including oil and gas, chemical processing, pharmaceuticals, food and beverage, and water treatment. They are often used to filter out impurities, contaminants, and solids from liquids and gases. The filters can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements.

Product Introduction

Stainless steel powder sinter filter element is a kind of filter material, which is made of stainless steel powder sintered at high temperature. The filter element has high permeability, can effectively filter tiny particles and impurities, has high corrosion resistance and durability, and is suitable for liquid and gas filtration in various chemical, food, pharmaceutical, electronic and other industries.


Product parameters
Diameter: 50mm-1200mm
Length: 100mm-2000mm
Filtration accuracy: 1m-100m
Filtration area: 0.1-1000
Maximum working temperature: 600 C
Resistance coefficient:

Stainless steel powder sintered filter element is a kind of filter material, which is made of stainless steel powder sintered at high temperature. The filter element has high permeability, can effectively filter tiny particles and impurities, has high corrosion resistance and durability, and is suitable for liquid and gas filtration in various chemical, food, pharmaceutical, electronic and other industries.
Product parameters
Diameter: 50mm-1200mm
Length: 100mm-2000mm
Filtration accuracy: 1 m-100 m
Filtration area: 0.1-1000
Maximum working temperature: 600 C
Resistance coefficient:

Titanium powder sintered filter disc is made of industrial pure titanium powder (purity 99.6%) as raw material, which is formed by rolling the powder and then sintering at high temperature and high vacuum. There is no need to add any binder during rolling. Because the raw material is high-quality titanium powder, the titanium powder sintered filter has a uniform structure, a porosity between 30% and 40%, a filtration accuracy of 0.22 microns to 100 microns, and high separation and purification efficiency. High temperature resistance, acid and alkali corrosion resistance.
The sintered products are laser cut or lathe cut according to the size and style required by customers. The main shapes are: round, square, hexagonal and special-shaped pieces.

Product parameters

Product name: Customized porous titanium powder sintered filter disc for beverage filtration

Filtration accuracy: 10 microns

Porosity: 35%

Size: 40mm 40mm (customized)

Applicable temperature: 300

Features

1. Porosity, good air permeability;

2. Depth filter;

3. Easy to clean and backwash, long service life;

4. Narrow pore size distribution;

5. High separation efficiency and good filtration performance;

6. Corrosion resistance.

The main usage

Mainly used for liquid-solid separation of beverages, reverse osmosis pre-filtration

Product Introduction

Metal powder serves as the only raw material for the sintered metal powder filter; no binders are used. It is generated by cold isostatic pressing and then sinters at high temperatures. By adjusting the process parameters and metal powder particle size, the pore size and distribution of the component can be changed. Utilize the pore structure, material composition, compressive strength, and other characteristics of different filter materials to develop filter products suitable for users.
When the filter cake on the surface of the sintered metal powder filter element reaches a certain thickness, due to its high-strength performance characteristics, by backwashing or backflushing the filter element under a specific reverse pressure, the filter element can be cleaned and reused.


Product parameters
Material: stainless steel powder, brass powder, titanium powder
Diameter:
Length: 5 inches (125mm) 10 inches (250mm) 12 inches (300mm) 20 inches (500mm) 30 inches (750mm) 40 inches (1000mm)
Interface form: M20 M30 222 226
Filtration accuracy: 0.45 micron 1 micron 3 microns 5 microns 10 microns 20 microns 30 microns 50 microns 80 microns 100 microns