Stainless steel powder sinter filter element is a kind of filter material, which is made of stainless steel powder sintered at high temperature. The filter element has high permeability, can effectively filter tiny particles and impurities, has high corrosion resistance and durability, and is suitable for liquid and gas filtration in various chemical, food, pharmaceutical, electronic and other industries.
Product parameters
Diameter: 50mm-1200mm
Length: 100mm-2000mm
Filtration accuracy: 1m-100m
Filtration area: 0.1-1000
Maximum working temperature: 600 C
Resistance coefficient:
Stainless steel powder sintered filter element is a kind of filter material, which is made of stainless steel powder sintered at high temperature. The filter element has high permeability, can effectively filter tiny particles and impurities, has high corrosion resistance and durability, and is suitable for liquid and gas filtration in various chemical, food, pharmaceutical, electronic and other industries.
Product parameters
Diameter: 50mm-1200mm
Length: 100mm-2000mm
Filtration accuracy: 1 m-100 m
Filtration area: 0.1-1000
Maximum working temperature: 600 C
Resistance coefficient:
1. Manufacturing Technique
Titanium sintered porous material is a kind of porous material with high quality spherical and high purity titanium powder as raw material and it is made rigid by forming and sintering at high temperature.
Feature: the material contains a large number of connected or semi-connected pores, the pore structure is composed of regular and irregular powder particles, the size and distribution of pores and the size of porosity can be adjusted according to the powder particle size combination and preparation process to meet the actual needs of customers.
2.3. Properties of titanium sintered porous materials:
Pore diameter uniformity, pore stability, high separation efficiency.
High porosity, low filtration resistance, and high permeability.
Good chemical stability, acid, and alkali corrosion resistance, oxidation resistance.
Morphological stability, no particle shedding, comply with food hygiene and pharmaceutical GMP requirements.
Good mechanical properties, low differential pressure, large flow.
Strong anti-microbial ability, does not interact with microorganisms.
Online regeneration, easy cleaning, long service life.
Excellent biocompatibility can be widely used in biological, food, pharmaceutical, medical industry.
Excellent electromagnetic shielding performance.
Good damping and shock resistance.
3.4. Application of titanium sintered porous materials
Titanium sintered porous materials are mostly used for filtering materials, electrodes, heat transfer materials, catalyst carrier materials,noise-canceling materials according to their physical and structural properties.
Decarburization filtration of pharmaceutical liquids.
Electrolytic gas industry precision filtration, gas distribution.
The medical industry makes biological implants.
Water treatment industry odor sterilization filtration and ozone aeration.
Clarification and filtration in food and beverage processing.
Prefiltration of reverse osmosis system for the electronics industry.
Terminal filtration of petroleum products in the petrochemical industry and filtration of carbonic alkali liquid in the chemical industry.
High-pressure air filtration in the aerospace industry.
Filtration and recovery of the precious metal catalyst in the fine chemical industry.
The electrode matrix of a fuel cell.
Catalyst carrier in gas and liquid catalytic reactions.
TOPTITECH stainless steel carbonation stones, not truly stones, are predominantly crafted from porous stainless steel 316L, also known as 'Air Stones'. These stones are commonly employed to aerate wort before fermentation, ensuring a robust start to the fermentation process. Constructed from top-tier food-grade stainless steel material 316L, TOPTITECH carbonation stones boast healthiness, practicality, durability, high-temperature resistance, and corrosion resistance. They offer easy cleaning and remain intact in beer or wort post-use.
These stainless steel carbonation stones from TOPTITECH are well-suited for force carbonating beer, making them an excellent choice for kegged beer carbonation or as an aeration stone pre-fermentation. Professionals use stainless steel carbonation stones to carbonate beverages such as beer, champagne, or sparkling meads with carbon dioxide. The micron stainless steel carbonating stone accelerates beer carbonation, producing a long-lasting head due to the creation of smaller bubbles. It rapidly infuses beer/soda water with CO2 or O2 by passing the gas through millions of tiny stone pores, effectively dissolving it into the liquid, enriching the mouthfeel of your beer or soda water.
Specification:
Material: stainless steel 316L
Pore size: 1um
External diameter: 20mm
Length: 270mm
Connection: 3/8" thread on both sides
Advantage:
1. Enhancing yeast health: By inserting the oxygenation wand into the fermenter and introducing thousands of minute oxygen bubbles for 1-2 minutes, yeast vitality increases, leading to the production of exceptional flavors and ensuring complete fermentation. Yeast thrives in an environment devoid of bacterial competition, ensuring both quality fermentation and a bacteria-free end product.
2. Enhanced Carbonation Control: Stainless steel filters provide brewers with precise control over the carbonation levels in beer, ensuring consistent quality and desired effervescence.
3. Enhanced Efficiency: Stainless steel filters used as carbonation stones offer enhanced efficiency in the carbonation process compared to traditional methods. The micro-pores in the stainless steel allow for a finer dispersion of carbon dioxide bubbles, resulting in more effective and controlled carbonation.
4. Consistent Carbonation: One of the key benefits of using stainless steel filters as carbonation stones is the ability to achieve consistent carbonation levels in every batch of beer produced. This consistency is crucial for maintaining the desired flavor profile and mouthfeel of the beer.
Sintered stainless steel filter discs, also called sintered metal porous filters, adopt stainless steel 316, 316L powder as raw materials and then produced through sizing, molding and sintering processes.
Sintered stainless steel filter discs have found widespread use in industries such as environmental protection, petroleum, natural gas, chemical, environmental detection, instrumentation, pharmaceutical equipment, and others.
Product Parameters
Material:304, SS 316L, stainless steel
Max pressure:5MPa
Max temperature:600 degree
Types:disc, plate, cup, tube cartridge, irregular
Diameter Size:2.0 mm to 450 mm
Height Size:1.0 mm to 100 mm
Pore Size:stainless steel (0.2-120um)
Product Features
1. Superior to conventional metal filter materials in terms of shape stability, impact resistance, and alternating load capacity.
2. Air permeability, with a stable separation effect
3. High loading and unloading strength, making it suited for usage in high temperature, high pressure, and corrosive situations
4. Particularly suited to high-temperature gas filtration;
5. Products of various shapes and precision can be customized according to user requirements, and can also be used for various interfaces by welding.
Applications
When the filter cake on the surface of the sintered metal powder filter element reaches a certain thickness, due to its high-strength performance characteristics, the filter element can be cleaned by backwashing or backflushing through a certain reverse pressure, so that the filter element can be used again. . Because of its many characteristics and the characteristics of repeated cleaning and reuse, it is widely used in water treatment, petrochemical filtration, seawater desalination, chemical filtration, resin and coating, hydroelectric power generation and other fields.
Product Introduction
Stainless steel powder sintered gas filter elements generally include stainless steel powder sintered filter discs, filter plates and filter tubes. The filter piece is made of raw material stainless steel powder (generally SS304 or SS316L) after being pressed and formed, then put into the sintering furnace for high-temperature vacuum sintering. The filter tube is mainly made of stainless steel powder by cold isostatic pressing, and then sintered. made.
This type of product has the characteristics of high temperature resistance, high mechanical strength, uniform pore size distribution, good air permeability, cleanable regeneration, corrosion resistance, and is widely used in catalyst recovery, petroleum, chemical industry, medicine, food, beverage, metallurgy and other fields. Gas-liquid filtration and separation; dust removal, sterilization and oil mist removal of various gases and steam; noise reduction, flame retardant, gas buffering, etc.
Products parameters
Name: Sintered porous stainless steel filter elements for pharmaceutical filtration
1. Stable air permeability and separation efficiency;
2. Excellent mechanical strength;
3. Suitable for high temperature, high pressure and strong acid and alkali corrosive environment;
4. High temperature resistance;
5. Can be welded and machined.
Typical application
Catalyst filtration and recovery;
Filtration of high temperature gas in petrochemical industry;
Purification of high temperature flue gas in metallurgical industry;
 Recovery of dust in the tail gas of solid fluidized bed;
 Purification of dust and tail gas in thermal power generation and nuclear power generation industry;
Filtration of liquid products and liquid raw materials in the chemical industry.
Product Packaging and Shipping
Packaging: The product will be wrapped with foam for the first layer of packaging; then packed in wooden boxes to ensure that the product is not damaged during transportation;
Transportation: Small goods generally choose express transportation, and large ones choose freight methods, including EMS, DHL, UPS, FedEx, TNT and so on.
Sintered stainless steel mesh filter is a new type of filter material made of multi-layer metal woven wire mesh through special lamination pressing and vacuum sintering. The meshes of each layer of wire mesh are interlaced to form a uniform and ideal The filtration structure has excellent filtration accuracy, filtration resistance, mechanical strength, wear resistance, heat resistance, cold resistance and processability, especially ideal for filtration that requires high compressive strength and uniform filtration precision.
Parameters:
Material: 316L stainless steel
Filtration accuracy: 0.22-100um
Size: standard or customized
Application:
(1) Used as dispersion cooling material in extremely high temperature environment;
(2) Orifice plate material for gas release liquid fluidized bed;
(3) Used for high-precision, high-reliability high-temperature filter materials;
(4) Used for high pressure backwash oil filter.
Examples:
(1) Precision filtration of various hydraulic oils and lubricating oils in the machinery industry;
(2) Filtration and purification of various polymer melts in the chemical fiber film industry, filtration of various high-temperature corrosive liquids in the petrochemical industry, filtration, washing and drying of materials in the pharmaceutical industry;
(3) Application of gas homogenization in powder industry, fluidized plate in steel industry;
(4) Buzzer, etc. in explosion-proof electrical appliances;
(5) Gas-solid, liquid-solid, gas-liquid separation.
Performance advantages:
1. High strength and rigidity: high mechanical strength and compressive strength;
2. High precision, uniform and stable: uniform filtering performance can be achieved for the filtering particle size with a precision of 1~300 m, and the mesh does not change during use;
3. Wide range of use environments: It can be used for filtration in temperature environments ranging from -200 C to 650 C and acid-base corrosive environments;
4. Excellent cleaning performance: good countercurrent cleaning effect, can be used repeatedly, and long life (can be cleaned by countercurrent water, filtrate, ultrasonic waves, dissolution, baking, etc.).
The stainless steel filter is a type of metal porous filter element made from industrial metal powder, typically 304 or 316L. The raw material is formed through cold isostatic pressing and then sintered under high temperature and high vacuum conditions. The resulting filter element contains countless micropores that are curved, criss-crossed, and highly precise, allowing for deep-level precision filtration through pressurization.
Product parameters
Outer diameter: 20 100mm
Length: 100 1500mm (more than 1500mm can be welded)
Filtration accuracy: 0.5um 50um
Porosity: 35-45%
Features
Here are four key features of the stainless steel filter:
1.Precise and uniform porosity: The stainless steel filter boasts highly accurate and uniform porosity, which ensures precision in filtration. The countless micropores inside the filter are curved, criss-crossed, and highly precise, allowing for deep-level precision filtration through pressurization.
2.Excellent mechanical properties: The filter has excellent mechanical properties, including impact resistance and alternating load. It has a stable shape with low resistance to filtration, enabling high permeability.
3.High-temperature resistance: The stainless steel filter has a high temperature resistance of up to 600, making it suitable for use in high-temperature environments. It exhibits a stable separation effect, and its good chemical stability provides high resistance to corrosion at high temperatures.
4.Easy to regenerate: The filter is easy to regenerate, enabling simple reverse cleaning and ensuring an extended service life. It is easy to weld, with seamless welding lengths of up to 1500mm, and the filter is highly versatile, making it suitable for use in a wide variety of applications.
Application
With its unique porous technology, stainless steel filters are widely used across a range of industries, including the petrochemical, coal chemical, pharmaceutical, water treatment, food, metallurgical, and gas purification fields. The filter is a new type of filtration and separation technology material that can be used for various applications, such as terminal filtration of petroleum products, fly ash filtration in the coal chemical industry, impurity removal and filtration of raw materials in the pharmaceutical and chemical industry, water purification, and filtration after ozone sterilization in the water treatment industry, and clarification and filtration of milk, beverages, beer, mineral water, and vegetable oil in the food industry.
Processing:
The production process of stainless steel filters involves monitoring all raw materials, including the metallurgical composition, particle size distribution, and bulk ratio of the metal powder. After being formed through cold isostatic pressing, the filter is sintered at high temperature and high vacuum.
Metal powder serves as the only raw material for the sintered metal powder filter; no binders are used. It is generated by cold isostatic pressing and then sinters at high temperatures. By adjusting the process parameters and metal powder particle size, the pore size and distribution of the component can be changed. Utilize the pore structure, material composition, compressive strength and other characteristics of different filter materials to develop filter products suitable for users.
Product parameters
Material: stainless steel powder, brass powder, titanium powder
Diameter:
Length: 5 inches (125mm) 10 inches (250mm) 12 inches (300mm) 20 inches (500mm) 30 inches (750mm) 40 inches (1000mm)
Interface form: M20 M30 222 226
Filtration accuracy: 0.45 micron 1 micron 3 micron 5 micron 10 micron 20 micron 30 micron 50 micron 80 micron 100 micron
Features
Strong resistance to corrosion
An inert metal with exceptional corrosion resistance is titanium. Strong alkali and strong acid media can be filtered using the titanium metal rod filter element. It has a wide range of applications in the chemical industry and in the filtering of the pharmaceutical industry's organic lysozyme production process.
Good tolerance to high temperatures
The titanium filter element has a high temperature resistance that goes up to 300C. In operational situations with high temperatures, this function is frequently used. The temperature resistance of the filter element made of polymer materials is normally limited to 50 C. The support and filter membranes will alter if the temperature goes beyond 50 C. It is frequently employed in the filtration of high-temperature liquids and steam filtration (steam filtration in fermentation processes), despite having a significant accuracy variance.
Superior mechanical qualities
With external pressure of 20 kg and internal pressure of 10 kg of destructive force, the titanium rod filter element has strong mechanical qualities and may be utilized in high pressure and quick filtration processes. The pore size of other polymer filter components will fluctuate or even break down when the external pressure is more than 0.5 MPa.
Good regeneration
Due to its superior corrosion resistance, high temperature resistance, and high strength performance, titanium rod filters have a good regeneration effect. There are two types of regeneration: chemical regeneration and physical regeneration treatment.
Physical regeneration method:
(1) Pure water recoil
(2) Steam blowback
(3) Ultrasonic cleaning
Chemical treatment method:
(1) Alkaline washing
(2) pickling
Applications
Catalyst filtration and separation;
Filtration of fluidized bed tail gas in petrochemical facilities and of high-temperature gas in the petrochemical industry;
High-temperature flue gas purification in the metallurgical industry;
