Burnout Furnace
Model No.: HJ-1130
FEATURE
Jewelry Mold Making Equipment, mainly for stainless steel perforated flasks gypsum drying curing, wax melting & separation, dewax machine.
SPECIFICATIONS
Model No. HJ-1130A HJ-1130B HJ-1130C HJ-1130G
Voltage 220V, 50/60Hz 220V, 50/60Hz 220V, 50/60Hz 220V, 50/60Hz
Power 3KW 5KW 6KW 2KW
Capacity (4"x9" flasks) 4pcs 6pcs 9pcs 2pcs
Program Common (1 stage) / Programmable Common (1 stage) / Programmable Common (1 stage) / Programmable Common (1 stage) / Programmable
Inner size 30x30x30cm 46X30X30cm 46x46x30cm 30X16X30cm
External size 50x52x52.5cm 66x32x52.5cm 66x55x55cm 50x40x55cm
Weight approx. 70kg approx. 90kg approx. 120kg approx. 55kg
Max. Temp 1150°C 1150°C 1150°C 1150°C
If you want to choose a professional Burnout Ovens Factory , you can email us. We are established in Shenzhen city in the year of 2004, specializing in manufacturing and marketing of casting & melting equipment, and Burnout Furnace, Ovens, and Digital Rotating Burnout Furnace which is committed to provide convenient and fast services to every of our customers worldwide.
Function
1. Reduce the hardness of steel pipes, improve the plasticity, to facilitate cutting machining and cold deformation.
2. Fine grains and homogeneous steel organization and composition, to improve the performance of steel, also to make preparation for the heat treatment.
3. Remove the residual internal stress in steel, to prevent deformation and cracking.
Feature
1. No need pre-heating. Comparing traditional black annealing furnace, it only takes 10-15 minutes to reach the exact temperature.
2. No need re-straightening. UsingÃ? rotary tube delivering structure, there is only tiny deformation after heat treatment.Â
3. Automatic uploading tubes, with strict docking of front and rear tube's end.
4. Fully automatic running, saving labor cost.
Large diameter welded pipe black annealing machine is a special machine for heating the steel pipe to solution temperature and then cool it to room temperature. This machine adopts the advanced induction heating power supply, the new type DSP+IGBT power supply. It uses IGBT inverter, DSP precision control, air-cooling structure( water cooling for induction coil), reduce the loss of system. It has perfect self-protection and self diagnostic function, saves 15% energy comparing with the similar product. It is the first machine that could annealing such large stainless steel welding pipes.
Usage:widely used for engineering machinery, auto parts, fasteners, bearings, chains, metal tools and precision parts industries quenching carburizing.
Features:
(1)electricity-saving:adopt high tensile calcium silicate board, ceramic fiber board, heat-resistant material for high
Performance.
(2)operation:adopt automatic control to save manual cost.
(3)quality:equipped with a variable step string fan on the top of the furnace to get uniform temperature for high quality.
(4) atmosphere:adopt methanol decomposition to stabilize gas and to ensure for quality.
(5) stability: cp value tolerance±0.03%(carbon potential), and temperature equally dispersed at ±5?.
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Usage
The equipment is mainly used for solution hardening and artificial aging heat treatment of aluminum alloy workpieces and the annealing heat treatment of aluminum alloys.
Used for treatment of aluminum alloy T4, T5, T6, T7 and T8.
Up to standard!
The heat treatment of the aluminum alloy materials conforming to the US military standard SAE AMS 2772E-2008
The heat treatment of the casting aluminum alloys conforming to the Chinese aviation standard HB5446-90
The vertical aluminum solution-hardening furnace, also known as drop-bottom aluminum solution-hardening furnace, is a heating furnace for periodic heat treatment, used for production of ultrahigh-quality workpieces in the war, aerospace, automobile manufacturing and high-voltage electrical equipment industries.
Small batch, high qualitythe best choice for solution treatment of aluminum!!
Three performance guarantee parameters:
 Furnace temperature uniformity: ±3
Temperature control precision: ±1
 Workpiece transfer time: 6-15s
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Equipment Features
A patented self-locking mechanism is adopted for the furnace door, ensuring that the furnace door will not descend by itself under any circumstances.
 There is a flexible sealing connection between the furnace door and the furnace body; the furnace door is pneumatically compacted, ensuring the synchronous sealing performance of the whole sealing surface.
 Each mechanical action is equipped with a perfect self-locking function, ensuring operation reliability and safety. Especially, there is a well-designed logical relation and reliable hardware-software logic interlocking circuit among the heating system, fan operation system, furnace door switch system, charging basket lifting system, water tank movement system and mixing system. They can keep the equipment and thermal treatment device safe in case a sequence error is caused by manual operation or a failure occurs in an action process during automatic operations.
 High furnace temperature uniformity. A large-flow and high-air-pressure heat-resisting fan is adopted, able to generate enough recirculating air quantity and pressure; the super-large furnace consists of multiple temperature control zones including one main zone, ensuring that temperature rises synchronously in all of the temperature control zones; the all-fiber furnace lining minimizes heat loss, ensuring that the furnace chamber temperature gradient is within a certain range.
High furnace temperature control accuracy. Multiplex control maximally ensures that the furnace chamber does not overheat, thus protecting workpieces from being softened and over-burnt.
Electric arc furnace is using electricity as fuel source, and utilizes the arc high temperature produced by electrode and furnace charge to heat and melts the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc.
Characteristic:
1.Smelting temperature is flexible to be controlled, to meet different steel grade production needs.
2.High heat efficiency, atmosphere inside furnace can be controlled.
3.Can remove the phosphorus, sulfur, oxygen and other impurities and improve steel quality.
4.Easy to control the chemical composition of steel, stable and high recovery rate of alloys.
5.Equipment is simple and shorter technological process.
Adoption of new technology:
1.Optimization design
2.Tubular water cooled furnace wall and furnace lid
Eccentric bottom tapping (ebt)
Copper-steel combined electrode arm
3.Cluster type large sectional area water cooled cables
Optimize large current system structure (energy-saving type)
Proportional valves hydraulic system
Basic level (plc) + procedure level ( industrial control computer) control system
Frequency control technique
Network technique
Electric arc furnace is using electricity as fuel source, and utilizes the arc high temperature produced by electrode and furnace charge to heat and melts the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc.
Characteristic:
Smelting temperature is flexible to be controlled, production needs.
High heat efficiency, atmosphere inside furnace can be controlled.
Can remove the phosphorus, sulfur, oxygen and other impurities and improve steel quality.
Easy to control the chemical composition of steel, stable and high recovery rate of alloys.
Equipment is simple and shorter technological process.
Adoption of new technology:
Optimization design
Tubular water cooled furnace wall and furnace lid
Eccentric bottom tapping (ebt)
Copper-steel combined electrode arm
Cluster type large sectional area water cooled cables
Optimize large current system structure (energy-saving type)
Proportional valves hydraulic system
Basic level (plc) + procedure level ( industrial control computer) control system
Frequency control technique
Network technique
1.Product Introduction
Furnace front manipulator is applied in the intermediate frequency induction furnace steelmaking workshop of the steel plant and is installed between the two furnace shells.
It can easily compact the large volume of steel scrap or too loose light material when feeding, which makes the volume of steel scrap shrink rapidly and the compactness increases, thus improving the energy conversion and greatly improving the smelting efficiency of induction furnace. At the same time can quickly, flexible induction furnace around the scrap and packaging block sweep into the furnace. with remote control operation to keep the operator away from the furnace opening area and reduce the hidden danger of safety.
2. Main functions
1) a large volume of scrap steel or too loose and lightweight material that can be easily compressed into the material.
2) The volume of scrap is reduced rapidly and the compactness is increased; thus, the energy conversion is improved greatly Melting efficiency.
3) can quickly and flexibly sweep the scrap and packing blocks around the induction furnace into the furnace body, and solve the manual many, low efficiency, unsafe operation problems.
4) Instead of the original manual operation, it solves the high intensity labor under the high temperature environment (about 1500�°C temperature radiation), and realizes the remote control operation, which greatly reduces the casualties of the workers.
5) Rapid pressure reduction, so that the furnace phosphorus is not easy to produce high temperature, reduce the corrosion of quartz sand, greatly lift high furnace refractory life.
3. Advantages: the equipment has high quality and high reliability, stable and continuous operation.
(1) The whole mechanism uses the hydraulic cylinder to drive the telescopic, lifting and rotating functions of the manipulator, the driving force is large and the operation is stable.
(2) The front and end lever of the inner beam is designed as a fast-mounted structure, which can be replaced quickly.
(3) The hydraulic components are concentrated in the rear of the equipment, which can keep away from the heat source and increase the reliability of the operation of the equipment.
(4) Use local and remote control (remote control) two control mode, and can switch freely. Remote control operation can be free to shut down and emergency power cut off.
(5) The equipment is small in size and takes up less space.
4.The equipment includes: manipulator body, hydraulic system, electric control system.
(a). Main application: ladle furnace is used for primary melting furnace(electric arc furnace, open-hearth furnace, converter)to refining molten steel, which is an important metallurgical equipment to the continuous casting, rolling.
(b). Features: this equipment has the features such as atmospheric pressure arc heating, vacuum degassing, argon stirring, blowing oxygen feed wire, pressure or vacuum feeding, temperature measurement, sampling, tv camera and frequency observation functions.
(c). Equipment consitution:
1. Ladle and ladle car;
2. Heating device (electrode control modes: manual control or automatic control using energy-saving bus bar and conduction arm).
3. Vacuum and detection system.
4. Hydraulic and control valve system.
5. Argon , oxygen, compressed air and water cooling systems.
6. Electrical control system (with plc control and crt image impersonation shown).
7. High voltage electric systems.
8. Large current line.
Package suitable for long distance sea transportation
