Automated Powder Coating Line
High-Speed Operation: faster production with minimal downtime.
Consistent Coating Quality: Advanced electrostatic technology ensures uniform powder application.
Eco-Friendly: Powder recovery and no solvent emissions
Flexible & Customizable: Easily adjusts for various part sizes and quick color changes.
Smart Technology: Integrated control systems for real-time monitoring and process optimization.
Efficient Production: The automated design improves coating efficiency, making it suitable for large-scale production needs while ensuring stable and consistent coating quality.
Cost Savings: The advanced powder recovery system minimizes material waste, saving on coating costs.
Eco-friendly Design: The system features low emissions and low energy consumption,and helping create a green production line for businesses.
Intelligent Control: Equipped with a PLC control system, it allows real-time monitoring and adjustment of coating parameters, enhancing ease of operation and precision.
Wide Applicability: Capable of handling complex-shaped workpieces, widely applied in industries such as home appliances, automotive, and construction.
Durable and Reliable: The system is made with high-quality materials, ensuring long-term stable operation and low maintenance costs.
This equipment uses electrostatic powder coating technology to evenly apply powder to the surface of workpieces, which is then cured at high temperatures to form a dense, durable coating.
Manual Powder Coating Line
ZHYAO manual powder coating line provides comprehensive services from research and development, manufacturing to sales, offering a one-stop solution for efficiency and environmental sustainability. The equipment can be customized to produce various sizes and performance specifications according to customer requirements.
Manual powder coating line includes: powder spray booth, powder recovery system, spray guns, curing oven, conveyor system, pretreatment system, and powder supply system. These components can be flexibly configured according to production requirements.
The manual powder coating line is designed for small batch, diversified production needs. It uses flexible and cost-effective manual operation, making it suitable for scenarios that require coating of complex workpieces, frequent color changes, or high-quality coating standards.
1. Low investment cost, ideal for small batch production with a variety of products.
2. Manual operation can cover complex workpiece shapes, ensuring uniform coating and strong adhesion.
3. Equipped with a two-stage powder recovery system, powder utilization can reach up to 99.2%, reducing waste.
4. Manual cleaning of the powder booth is convenient and quick, suitable for production needs that require frequent color changes.
5. Simple equipment structure, easy daily maintenance, and reduced downtime.
6. The well-designed recovery system ensures no powder leakage, meeting environmental protection standards.
7. No complex training required, enabling workers to quickly get started, improving production efficiency.
Semi-Automatic Powder Coating Line
ZHYAO Semi-Automatic Powder Coating Line is a highly efficient coating system that combines manual operation with automation technology, making it suitable for a variety of industrial applications. The system integrates an automatic conveyor system with both manual and automatic spraying equipment, ideal for handling complex-shaped workpieces or batch production.
It is suitable for coating applications in industries such as automotive parts, household appliances, metal furniture, and architectural hardware.
Flexible Combination: Combines automated and manual operations to meet complex coating requirements.
Ease of Operation: Partial automation reduces manual intervention and simplifies production processes.
Energy Efficiency and Environmental Friendliness: Advanced powder recovery system minimizes powder waste and lowers production costs.
High Efficiency and Stability: Automated conveyor ensures consistent coating pace and more stable coating quality.
Easy Maintenance: The system's simple design facilitates operation and routine maintenance.
Automated Powder Coating Systems
High Efficiency: Automated spraying ensures faster production with consistent coating quality.
Superior Coating: Electrostatic technology delivers uniform coverage with strong adhesion.
Eco-Friendly: Powder recovery system minimizes waste and eliminates solvent emissions.
Flexible: Quick color changes
Smart Control: Real-time monitoring and optimization
Low Maintenance: Modular design
The automatic powder spraying system consists of several components, including the spraying control unit, powder sprayer, conveyor system, electrostatic spray gun, and powder recovery system. These components are connected via PLC control, offering high levels of automation and intelligence.
Automation Control: The system uses a PLC control system to precisely manage the spraying process and automate operations. Users can preset spraying programs based on different requirements, eliminating the need for manual intervention.
Efficient Powder Recovery: The system is equipped with an efficient powder recovery system that recycles unused powder, achieving a powder utilization rate of over 99%, significantly saving coating material costs.
Intelligent Spraying: With multi-angle, full-coverage electrostatic spray guns, the system ensures uniform coating and effectively reduces powder waste during the spraying process.
Eco-friendly Design: The system is equipped with advanced filtration and exhaust gas treatment systems to minimize dust emissions and environmental pollution.
Automatic Powder Coating Equipment
ZHYAO focuses on the field of automated coating production lines, committed to providing customers with efficient, environmentally friendly, and intelligent coating solutions. We help customers achieve both production automation and product quality improvement.
Technological Innovation: With multiple invention patents and utility model patents, the company demonstrates its strength and achievements in technological research and development.
Efficient Production: The automatic powder coating equipment enables continuous spraying operations, reducing manual labor and downtime, significantly improving production efficiency.
Energy-saving and Environmentally Friendly: The fully automated production line uses advanced energy-saving technologies, with powder coatings being recyclable, thus reducing energy consumption and operational costs.
User-friendly Operation: The powder spray gun features an internal high-pressure system within the gun body, making it lightweight, easy to use, and improving both equipment safety and work reliability.
ZHYAO's automatic powder coating equipment, set through an automated electronic system, ensures even application of coatings, rapid drying to form a strong layer, and inspection of the coating in the quality control area to ensure the coating quality meets the required standards.
Automatic powder spraying equipment can be customised:
1. Machine structure: the size of the working space can be customised according to the demand of the production process in order to reasonably control the size of the machine structure
2. Powder supply system: the parameters of air delivery and atomisation air pressure can be adjusted to change the powder output and atomisation state of the powder to achieve different film thicknesses to meet the needs of different products
3. Spray gun: equipped with 50L to 200L hopper, can easily match up to 32 spray guns.
4. Integrated adjustable sensor: Powder level sensor - adjusts the height - activates an alarm when the powder level is too low and automatically supplies a new powder system.
5.Robotic automatic powder spraying system: including wheel hub robotic automatic powder spraying system, heavy duty spinning machine bed intelligent automatic shot blasting and curing production line, etc.
Accumulation Type Powder Spraying Line
ZHYAO specializes in customized solutions for powder coating production lines, spray coating robots, electrophoretic coating equipment, and more. Our equipment is used in over 60 countries worldwide, including China, the UK, Australia, and Mexico.
The accumulation-type powder coating line utilizes an advanced accumulation conveyor system, making it especially suitable for large-scale and long-duration continuous production environments. The system ensures optimal coating results during mass production by strategically planning the spray and curing positions of each workpiece, maximizing the coating effect for high-volume manufacturing.
High-Efficiency Production: The accumulation conveyor design allows multiple workpieces to pass through the spraying and curing zones simultaneously, maximizing production efficiency.
Smooth Conveying: The well-planned layout ensures smooth movement of workpieces, preventing conflicts and misalignment during production.
Uniform Coating: The efficient coating system, equipped with multiple automatically adjustable spray guns, ensures even distribution of the coating, avoiding uneven spraying.
Intelligent Control: The PLC smart control system can adjust production speed, spraying time, and curing process in real-time, ensuring the smooth operation of the production line.
Eco-Friendly Design: The equipment design complies with environmental standards, minimizing the impact of the production process on the environment.
Versatile Adaptability: The accumulation design is adaptable to various product types, easily handling different production tasks, from small batches to large-scale production.
Customized Solutions: The accompanying systems can be tailored to meet the specific requirements of different work environments.
The accumulation-type powder coating line is widely used in industries such as home appliances, automobiles, construction materials, and machinery, making it ideal for large-scale, high-efficiency production coating needs.
