Brazed PCBN Inserts, Soldering PCBN Inserts
Applications of soldering brazed PCBN inserts:
The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.
Features of soldering brazed PCBN inserts:
â?¶High chemical resistance stability
â?¶High hardness and abrasive resistance
â?¶Strong impact resistance
â?¶Good fracture resistance
â?¶High working efficiency
â?¶Dry cutting
Specification
Description of soldering brazed PCBN inserts:
PCBN cutting inserts are welded directly onto the blade base to form a growing, super-strong structure, without the risk of layering or cracking.
Applications of soldering brazed PCBN inserts:
The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.
PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc.
PCBN tools provide exceptional performance in precision machining of a wide variety of hardened and abrasive ferrous and superalloy materials.
For example, hardened steel (HRC45-65), gray cast iron (HB200-280), hot/cold working tool steel (HRC45-65), high speed steel (HRC45-65), bearing steel (HRC45-65), sintered iron, Nickel-based alloys, tungsten-based alloys, powder metallurgy, etc.
It is also stable at high temperatures (up to 1500�°C).
About Us
1) CBN grades imported from E6 (UK), Sumitomo(Japan), and ILJIN (Korea) allow MAX productivity and stable performance
2) CBN is applied by Vacuum Brazing process to ensure no welding scar and tip uneasily to drop
3) C.N.C grinding and inspection equipment imported from the UK, Germany, and Japan
4) Inspection in every process to ensure 100% qualified
5) Pass ISO9001:2008
Quality is 100% controlled by various devices in every process:
C.N.C diamond grinder COBORN RG9 imported from the UK,
Japan FANUC WEDM-LS,
Swiss Agie Charmilles,
Germany VOLLMER EDM Sharpener.
Solid CBN Inserts for Hard Turning Cast Iron and Hardened Steel
Solid cbn (cubic boron nitride) inserts for rough and finish machining
Model: SNGN, SCGN, CNGN, TNGN, DNGN, RNGN, RCGX, RCGV, etc
Applications of solid cbn: Brake disc, brake drum, pump parts, gears, valve, bearing, roller, engine cylinder head, cylinder sleeve, cylinder block, power industry, etc.
Specification
Solid CBN Inserts are made of cubic boron nitride micro powder under the process of super high temperature and high press. The pcbn material is the hardest known material second only to synthetic diamond. PCBN inserts are made of CBN super hard material, have perfect impact and abrasion resistance performance. Rough turning and dry cutting application. The hard turning processing is considered as a better alternative to the conventional grinding process due to the possibility of operating in a single step that provides a surface finish as compared to the super finishing achieved in grinding process. More Superhard's solid cbn inserts for multiple machining requirements. Whatever your cutting application requires, solid cbn inserts provide the best in geometry, hardness and performance.
Machining Material: rough, semi finish and finish turning ferrous materials possessing hardness from approximately 45 HRC, chilled cast iron, gray cast iron, wear resistance cast iron, white cast iron, hardened steel, HSS, high hard steel, tool steel, die steel, gear steel, roll steel, nickel alloy, etc.
Application industries: Automotive parts( such as brake disc, brake drum, engine, cylinder liner), roll (metallurgical roller, mill rolls), gear, bearing, slurry pump, wind power generation, air conditioning compressor, heavy mining machine and others industrial
Specifications and size of Solid CBN Inserts
The Features of solid CBN inserts
- Solid cbn has stronger outstanding wear-resistance, toughness compared to ceramics. Therefore, it's a good solution for both roughing and high speed finishing of cast iron.
- Higher content CBN inserts
- Ideal for high feed and high depth of cut machining. For highly efficient machining at large depths of cutInserts made entirely of CBN do not limit the depth of cut as conventional brazed CBN tools do.
- To achieve the high speed and efficiency of CBN finishing but now also for roughing applications.
- Balance of wear and fracture resistance
- Strong corrosion resistance
- Good thermal stability
- Suitable for all kind of turning lathe and CNC turning center
The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing.
PCD/PCBN boring & notching tools for carbide rollers,PCD Engraving Tools
High processing efficiency and high universality
Suitable for dry and wet cutting
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
The PCD boring tools are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools.
Specification
Applications of PCD boring tools:
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
Advantages of PCD boring tools:
high abrasive resistance and thermal conductivity
good surface finish
Long service life. The service life is 20-30 times more than carbide boring tools.
PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment.
PCD boring tools Application range
Roll Air Conditioning Compressor Parts Slewing support Gear shaft Bearing Cylinder Cylinder liner Hub unit bearing Brake drum Brake disc.
Why Choose Our PCD Boring Tools
1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet.
2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs.
3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade.
4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured.
â?¶Roll rib cutters are also called rotary cutters, flying cutters, and rib boring cutters.
â?¶Mainly used for rib engraving of roll ring groove type. According to the material and hardness of the processed rolls, the rib cutters are mainly divided into carbide rib cutters, CBN rib cutters and PCD rib cutters.
Carbide rib cutters are mainly used for high-speed steel rolls with HSD90, CBN rib cutters are more suitable.
PCD rib knives are suitable for higher hardness carbide rolls.
The feed rate of the rib cutter is generally relatively small, mostly less than 0.02mm.
The roll can be repaired twice, and it can be repaired for about 20 times.
The specification of PCD boring and notching tools:
