Tire Shredder Machines
Tire shredder machines are powerful industrial tools designed to efficiently and effectively shred and recycle used tires. These machines use a combination of blades and powerful motors to shred the tires into small, manageable pieces that can be used for a variety of purposes, such as fuel, playground surfaces, and rubberized asphalt.
Tire shredder machines come in a range of sizes and capacities to suit various needs, from small-scale operations to large industrial facilities. They can be operated manually or with the help of computer-controlled systems, depending on the level of automation required.
One of the main advantages of tire shredder machines is their ability to significantly reduce waste and pollution. By shredding and recycling used tires, these machines help to prevent the buildup of waste in landfills and reduce the need for new tire production, which can be resource-intensive and environmentally damaging.
In addition to their environmental benefits, tire shredder machines can also provide economic benefits by creating new markets for recycled tire materials. These materials can be used in a variety of applications, such as construction, manufacturing, and energy production
Industrial Plastic Shredder
An industrial plastic shredder is a robust and powerful machine designed to break down large plastic objects into smaller pieces. This equipment is commonly used in various industries for recycling, waste management, and materials processing. The primary purpose of an industrial plastic shredder is to reduce the size of plastic materials, making them more manageable for further processing or disposal.
Our plastic shredder solutions are tailored to optimize performance and efficiency, reducing the size of plastic materials for easier handling and recycling.
Industrial plastic shredders can handle a wide range of plastic materials, including but not limited to:
Polyethylene (PE)
Polypropylene (PP)
Polystyrene (PS)
Polyvinyl chloride (PVC)
PET (Polyethylene terephthalate)
ABS (Acrylonitrile butadiene styrene)
And more
These machines are utilized in various industries, including plastic recycling plants, manufacturing facilities, waste management centers, and more. They contribute significantly to reducing plastic waste volume, facilitating recycling efforts, and minimizing environmental impact by turning large plastic items into smaller, manageable fragments that can be further processed or reused.
A large number of waste PET bottles come from the daily consumption of bottled beverages, resulting in waste of PET bottle resources and environmental pollution. Our PET bottle washing and recycling machine is specially designed to recycle and reprocess waste plastic PET bottles, Coke bottles, Pepsi bottles, mineral water bottles, beverage bottles, etc.
After processing by our PET recycling machine, the final PET bottle flakes will have less than 1% moisture content and the dried and clean PET bottle flakes can be sent to our pelletizing machine for direct pelletizing. We can provide PET bottle recycling machines with capacities from 300kg/h to 3000kg/h. The end product PET bottle flakes are of stable quality and have various application grades. The PET bottle flakes, which are cleaned by the PET recycling machine, can be used for the production of polyester staple fiber, PET tape, pellets, PET transparent film flakes, etc. The high-grade PET bottle flakes can also be used for the secondary molding of PET bottles.
Easy to use, high performance plastic recycling machine
PET recycling machine's efficient, one-step plastics recycling machine is designed for the reprocessing of printed and non-printed PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging materials. This knife integrated pelletizing system eliminates the need for pre-pelletized material, requiring less space and energy consumption, while producing high quality plastic pellets at high productivity.
Tire Shredder Machines
Tire shredder machines are powerful industrial tools designed to efficiently and effectively shred and recycle used tires. These tire shredder machines use a combination of blades and powerful motors to shred the tires into small, manageable pieces that can be used for a variety of purposes, such as fuel, playground surfaces, and rubberized asphalt.
Tire shredder machines come in a range of sizes and capacities to suit various needs, from small-scale operations to large industrial facilities. They can be operated manually or with the help of computer-controlled systems, depending on the level of automation required.
One of the main advantages of tire shredder machines are their ability to significantly reduce waste and pollution. By shredding and recycling used tires, these machines help to prevent the buildup of waste in landfills and reduce the need for new tire production, which can be resource-intensive and environmentally damaging.
In addition to their environmental benefits, tire shredder can also provide economic benefits by creating new markets for recycled tire materials. These materials can be used in a variety of applications, such as construction, manufacturing, and energy production.
Plastic Pelletizing Machine
The plastic pelletizing machine also known as plastic granulator, is mainly used for processing industrial and agricultural waste plastics. With special screw design and different configurations, plastic pelletizing machine models include single-screw plastic granulator, conical twin-screw plastic granulators, parallel twin-screw granulators. The plastic pelletizing machine is suitable for most common waste plastics range from PP, PE, PS, ABS, PA, PVC, PC, POM, EVA, LCP, PET, PMMA and other plastic regeneration and color mixing granulation. Recycled pellets can be reused again to make new plastic products. As the most widely used and most popular plastic recycling machine in the waste plastic recycling industry, granule-making machines can both create significant economic benefits and optimize resource allocation to protect the environment.
Composition of plastic pelletizing equipment
The main engine of the plastic granulator is an extruder, which consists of an extrusion system, a transmission system and a heating and cooling system. The auxiliary machines of the plastic pelletizing machine unit mainly include pay-off device, straightening device, preheating device, cooling device, traction device, meter counter, spark tester, and wire take-up device.
The main sections of whole plastic pelletizing equipment involve Belt conveyor with metal detector/Force feeder/Compactor/Main extruder with degassing/Second extruder/Hydraulic screen changer/Die face cutting system/Water cooling tank/Dewatering machine/Vibrator screen/Packaing system.
The extrusion system includes a hopper and a die, and the plastic is plasticized into a uniform melt through the extrusion system.
The transmission system is used to drive the screw. The torque and speed required for the screw supply during the extrusion process generally consists of a motor, a reducer and a bearing.
Heating and cooling systm is necessary conditions for the plastic extrusion process to proceed. The heating device heats the plastic in the cylinder externally to heat it up to the temperature required for the process operation. The cooling device is set up to ensure that the plastic is in the temperature range required by the process
Plastic Separator Machine
Plastic separation machine is mainly used to separate different kinds of mixed plastics, such as: PP, PE, PVC, PET, ABS, etc.. Plastic separation machine adopts high voltage electrostatic separation method, which is characterized by high efficiency and good separation effect, and is the best equipment for plastic separation.
Working Process
After crushing and cleaning, your different plastic raw materials will enter our drying machine to dry, and then enter our electrostatic generator to energize, according to the different electrical characteristics of different plastics, our plastic separator can separate different kinds of plastic materials.
Before entering the high-voltage space of electrostatic separation, the materials to be separated should be passed through the special device to produce the corresponding electric charge under the friction of their own collision. As different plastics will show different charges in the high voltage electric field. Some plastics show negative charge, some plastics show positive charge. Therefore our plastic sorting machine can separate different plastics. And the size of the plastic sheet also affects the separation performance.
PET Bottle Washing Recycling Machine
PET bottle recycling line is the ideal solution for your PET recycling project. Our PET bottle washing recycling line is used to recycle and reprocess waste plastic PET bottles to clean PET bottle flakes, including Coke bottles, Pepsi bottles, mineral water bottles, etc. The PET bottle washing line is designed and manufactured by our professional plastics recycling team can produce PET bottle plastic washing line from 500kg/h to 5000kg/h models according to customers' requirements.
After being processed by our recycling PET bottle washing line, the final PET bottle flakes will have less than 1% humidity, and the dry and clean bottle flakes can be sent to our granulator to be made into pellets directly. Our standard PET bottle recycling washing line consists of a series of plastic recycling machines connected by various types of conveyor systems. The full section of the used PET bottle washing line includes debundling section, screening section, label separation section, pre-washing bottle section, flotation section and dewatering section.
Applications for the Industrial Plastic Shredder
Industrial plastic shredder is not only efficient, they are effective. They are adaptable to a wide range of industrial needs.
Here's where they come into play:
Recycling centers: convert plastic waste into reusable materials.
Manufacturing facilities: Managing excess plastics from production processes.
Consumer waste management: efficiently dispose of everyday plastic waste.
PET Bottle Recycling: Specializes in recycling PET materials.
Automotive Industry: Handling plastic component waste.
Electronics Industry: Recycling plastic parts from electronics.
Medical waste disposal: Safe disposal of plastic medical waste.
Every industry benefits from the ability of our shredders to process a wide range of plastic types, ensuring environmentally friendly disposal and recycling solutions.
Foam Granulator
Foam granulator, also known as waste foam pellet recycling machine, can produce foam pellets without destroying the original molecular structure, and the pellets produced are used for a wide range of purposes.EPS granulator is to make the final product into pellets by crushing-melting-pumping-cooling-pelletizing the waste EPS foam through the process of crushing-melting-pumping-cooling-pelletizing and so on.
Advantages
1.Production automation, saving labor.
2. Perfectly adapted to a wide range of material processing systems.
3. Space saving and easy maintenance
4. Low investment cost for high quality and durable machines.
5. Provide online installation guide and other training services.
6. customized design, can be used independently or integrated with crusher and compactor into the whole system, even into the washing line
Plastic Agglomerator Machine
A plastic agglomerator machine, also known as a plastic densifier or plastic compactor, is a piece of equipment used in the plastic recycling industry. Its primary function is to convert plastic waste, such as film, fibers, or shredded plastic, into densified agglomerates or pellets. The process involves heating and melting the plastic waste, followed by mechanical compaction to form larger, more manageable agglomerates.
Here's a breakdown of the plastic agglomerator machine and its functioning:
Feeding: The plastic waste material, in the form of film, flakes, or fibers, is fed into the agglomerator machine. The material is typically pre-shredded or pre-cut into smaller pieces to facilitate processing.
Heating and Melting: Inside the agglomerator machine, the plastic waste is subjected to heat. Heating elements or steam jackets raise the temperature of the material, causing it to melt and become viscous. The melting process helps to soften the plastic, allowing for easier compaction.
Compaction and Agglomeration: Once the plastic waste is molten, mechanical agitating blades or paddles are used to agitate the material. These blades rotate or move back and forth, causing the molten plastic to collide and mix. This action promotes the agglomeration of the plastic particles, forming larger and denser agglomerates.
Cooling and Solidification: After the desired agglomeration is achieved, the molten plastic is cooled down to solidify the agglomerates. Cooling can be achieved through air cooling or the addition of cooling water or cooling media. The solidified agglomerates can be in the form of densified pellets or agglomerated masses, depending on the specific machine design and settings.
Plastic Dewatering Machine
A plastic dewatering machine is a high-efficiency, low-energy drying device that uses centrifugal force to partially remove moisture from a flowing stream of plastic material. Plastic dewatering machine has the unique ability to absorb materials with high moisture content and reduce it to low levels. When used in our PE film cleaning lines or PET bottle cleaning lines, the dehydrator is the first in a series of machines.
Work principles
A dehydrator or decanter centrifuge is actually very similar to a friction washer; that is, both machines have a long shaft at the center that is mounted with a number of panels or paddles. Around this rapidly rotating axis is a mesh tunnel. The entire device is housed in a metal container with an electric motor mounted on the outside.
As material is fed into the vertical feeder, the shaft rotates at nearly 1,000 revolutions per minute. The material inside is continuously thrown outward into the screen tunnel. The water passing through the mesh tunnel is collected for recycling, while the plastic moves to the next drying equipment, usually a thermal dryer. Generally speaking, a dehydrator can reduce the moisture to about 20-30%.
Centrifugal dryers use centrifugal or "spinning" force to remove some of the water from the plastic sheets. This is a cost-effective method of drying PET flakes, PP/PE flakes and other plastic regrind before heat drying. Fangtai's patented centrifugal dryer is also a friction cleaner (cold water) used to cool and further clean the plastic sheets in a scrubbing manner.
Product Application
Lifting Dewatering Machine
1. High output
2. High dryness .
3. Good quality,durable.
4. Excellent after-sales service
5.Can be customized
PET Washing Recycling Machine
PET Wshung Bottle Recycling Machine is designed for processing waste PET bottles, such as mineral water bottles, cola bottles, pesi bottles, etc. The PET bottle washing line includes de-labeling, crushing, washing, drying and packaging;
After processing in our PET bottle washing and recycling machines, the final PET flakes will have a moisture content of less than 1%, and the dried and cleaned PET flakes can be fed directly to our granulators to be made into pellets. We can supply PET bottle recyclers with capacities ranging from 500 kg/h to 3000 kg/h. The end-product PET flakes are of consistent quality and are available in a wide range of application grades. cleaned and recycled PET bottle flakes processed in the PET bottle recycling machine can be used for the production of polyester staple fibers, PET adhesive tapes, pellets, PET transparent films and sheets, etc. High-grade PET bottle flakes can also be used for the manufacture of PET flakes in our recycling machines. High-grade PET bottle flakes can also be used to remold PET bottles.
Advantages of PET bottle washers
Flexible solutions
Depending on the customer's requirements, we offer different combinations of pet bottle recycling lines, we offer different capacity ranges for pet bottles, different working systems semi-automatic or fully automatic, hot or cold washers for pet flakes, pelletizer solutions, etc.
Low energy consumption
Thanks to modern technology and the design of our pet bottle flake lines, we offer our customers pet flake manufacturing machines that do the same job with the lowest energy consumption compared to our competitors.
Ease of use
With practical control panels, software and work adjustments, it is very easy to use our recycling machines. Understanding the work concept and getting started with our pet bottle hot or cold washing lines will be very easy, and operators can easily take full control of our pet flake hot and cold washing machines.
Different machine combinations
We offer alternative solutions for pet bottle flake manufacturing machine solutions to match the different parameters of waste pet flake production results, such as different recycling pet ranges, high speed ranges, water treatment, granulator options, etc.
Finishing
With our extensive experience in the production of pet bottle sorters, we offer our customers alternative solutions regarding pet bottle extruders and flake makers based on their job requirements. We share our knowledge with our customers and provide them with the most suitable pet crusher according to their needs.
Plastic Agglomerator Machine
A plastic agglomerator machine, also known as a plastic densifier or plastic compactor, is a piece of equipment used in the plastic recycling industry. Its primary function is to convert plastic waste, such as film, fibers, or shredded plastic, into densified agglomerates or pellets. The process involves heating and melting the plastic waste, followed by mechanical compaction to form larger, more manageable agglomerates.
Here's a breakdown of the plastic agglomerator machine and its functioning:
Feeding: The plastic waste material, in the form of film, flakes, or fibers, is fed into the agglomerator machine. The material is typically pre-shredded or pre-cut into smaller pieces to facilitate processing.
Heating and Melting: Inside the agglomerator machine, the plastic waste is subjected to heat. Heating elements or steam jackets raise the temperature of the material, causing it to melt and become viscous. The melting process helps to soften the plastic, allowing for easier compaction.
Compaction and Agglomeration: Once the plastic waste is molten, mechanical agitating blades or paddles are used to agitate the material. These blades rotate or move back and forth, causing the molten plastic to collide and mix. This action promotes the agglomeration of the plastic particles, forming larger and denser agglomerates.
Cooling and Solidification: After the desired agglomeration is achieved, the molten plastic is cooled down to solidify the agglomerates. Cooling can be achieved through air cooling or the addition of cooling water or cooling media. The solidified agglomerates can be in the form of densified pellets or agglomerated masses, depending on the specific machine design and settings.
The plastic agglomerator machine offers several benefits and applications:
Volume Reduction: Agglomerating plastic waste significantly reduces its volume, making it easier and more cost-effective to handle, store, and transport. The densified agglomerates take up less space compared to loose plastic waste, optimizing storage capacity and reducing logistics costs.
Plastic Dewatering Machine
A plastic dewatering machine is a high-efficiency, low-energy drying device that uses centrifugal force to partially remove moisture from a flowing stream of plastic material. Plastic dewatering machine has the unique ability to absorb materials with high moisture content and reduce it to low levels. When used in our PE film cleaning lines or PET bottle cleaning lines, the dehydrator is the first in a series of machines.
Work principles
A dehydrator or decanter centrifuge is actually very similar to a friction washer; that is, both machines have a long shaft at the center that is mounted with a number of panels or paddles. Around this rapidly rotating axis is a mesh tunnel. The entire device is housed in a metal container with an electric motor mounted on the outside.
As material is fed into the vertical feeder, the shaft rotates at nearly 1,000 revolutions per minute. The material inside is continuously thrown outward into the screen tunnel. The water passing through the mesh tunnel is collected for recycling, while the plastic moves to the next drying equipment, usually a thermal dryer. Generally speaking, a dehydrator can reduce the moisture to about 20-30%.
Centrifugal dryers use centrifugal or "spinning" force to remove some of the water from the plastic sheets. This is a cost-effective method of drying PET flakes, PP/PE flakes and other plastic regrind before heat drying. Fangtai's patented centrifugal dryer is also a friction cleaner (cold water) used to cool and further clean the plastic sheets in a scrubbing manner.
https://www.fangtaiplasticmachine.com/products/pet-bottle-label-scraping-machine.html
PET Bottle Label Scraping Machine/Label Remover
Fangtai offers two types of heat shrinkable (PVC) PET bottle label removers. One consists of a scraper and a blower with a capacity of up to 4,000 kg/h. The other is a compact device that removes labels by both scraping and blowing. The compact label remover has a small footprint and a compact mechanical structure.Fangtai scraper blades and bolts have longer service life, up to 10,000 tons input
Label Remover Machine
The plastic bottle label remover machine is an indispensable recycling machine for PET bottle recycling, which can remove more than 95% of the labels of the entire plastic bottle. Once the labels are removed, the bottles can be fed into a plastic pelletizer to produce a cleaner stream of PET flakes.
The successful development of our plastic bottle label remover machine is a major advancement in how plastic recycling machines can recycle plastic bottles. Traditionally, whole plastic bottles are fed into plastic pelletizers with labels. The resulting PET flakes are mixed with shredded labels and caps. Since it is more difficult to remove these small contaminants once the plastic is mixed, it is more effective to remove the plastic labels at the beginning of the recycling process.
If you are currently recycling plastic bottles using traditional methods, we strongly recommend that you add this recycling machine to improve the quality and capacity of your recycling line.
Working Principle
Inside the plastic bottle remover machine is a sharp, tough alloy serrated knife that cuts and peels labels from plastic bottles. These special claw-shaped knives are welded from copper to fast-spinning spindles at specific angles to push the bottle forward. When the labels are cut off, they are blown into the collection trough.
To increase the cleaning of plastic bottles, we offer a wet plastic bottle label remover that works in a similar fashion. Instead of blowing the labels away to collect, spray the labels with water.
The knives inside this machine can be easily removed, sharpened and replaced for optimum performance.
Plastic Washing Line
We offer plastic washing line for cleaning, separating and drying used, contaminated and mixed plastics. These plastic recycling washing lines start with scrap - often pressed into bales - and end with clean, pure and dry recycled material or flakes ready for densification, re-extrusion or injection molding.
Our recycling washing lines are designed in a specific sequence to improve flake quality after each process stage, save energy and reduce the amount of fresh water required for the final product. In a modular design, from simple wet shredding to turnkey industrial washing lines.
The main areas of application of our plastic washing line and in recycling washing line are
Agricultural films
Packaging film
Stretch film
PP tape bags (big bags, raffia)
PET bottles
Bottles made of polyolefin
Fruit, vegetable and bottle boxes
All types of hard plastics
Automotive recycled plastics
Waste from Electronic Equipment (WEEE)
Containers and drums
Old PVC windows
Battery boxes
Plastic Washing Machine High Speed Friction Machine
Friction wash system are used to clean highly contaminated film sheets. Plastic friction washer used to discharge treated material mixed with water from wet mills. Friction wash system can also be used in special cases where friction washers can be installed before or after the washing tank and hydrocyclone unit.
Friction Wash System
Friction wash system are used to clean highly contaminated film sheets. Plastic friction washer used to discharge treated material mixed with water from wet mills. Friction wash system can also be used in special cases where friction washers can be installed before or after the washing tank and hydrocyclone unit.
Work Guidelines
Friction wash equipment is an ingenious and simple machine that forces plastic flakes, film and recyclables to rub against each other at high speeds. If you look inside the rectangular housing, you'll see a circular mesh screen around a rapidly rotating shaft. As the plastic stream enters the cavity, the plastic is constantly rotating on the screen. This creates tremendous pressure and friction, and contaminants such as dirt, paper, cardboard and other debris are effectively loosened and passed through the mesh screen.
Water jets and nozzles are used to conserve water rather than completely submerging the chamber. The entire machine is set at a great incline, with the dirty plastic stream entering at the lower end. This allows the plastic to stay inside the washer longer, resulting in cleaner plastic being discharged from the top.
Advantages of Friction Washing System
Intensive pre-cleaning of plastic flakes
Thorough dissolution and separation of impurities
Intensive rinsing by means of an additional cleaning solution
Automatic cleaning of the screen by filling it with water
Continuous recycling operation thanks to maintenance-free quality
What is a plastic washing and recycling line?
Plastic bottles and plastic film are widely used in everyday life and bring us great convenience. However, their pollution of the environment cannot be ignored, so used plastic bottles and plastic films need to be recycled and reprocessed. Parker's new generation of plastic washing and recycling lines not only meet the requirements of waste plastic recycling, but also reduce energy consumption and waste water discharge.
As an equipment manufacturer, FangTai specialises in providing reliable plastic washing and recycling lines, equipment maintenance, plastic washing and recycling project solutions and after-sales service.
How do plastic washing lines work?
The PACKER plastic washing line is a large set of equipment for the solid waste recycling industry. The main functions include primary shredding, washing and debinding. Secondary shredding, dewatering and pressing, drying and bagging, etc. It is mainly suitable for various films, plastic bottles, daily miscellaneous plastics, plastic shells of household appliances and other renewable solid waste plastics with economic value.
Components of the plastic washing line.
Scrap plastic feeding conveyor belt: even feeding.
Spiral washing machine 1: conveying and washing of waste plastics.
Pre-washer: removal of sand, pebbles and other impurities.
Spiral washer 2: conveying and washing of waste plastics.
Floating rinse tank 1: washing of waste plastics to remove sediment and impurities.
Crusher: crushes waste plastics with water for crushing and cleaning.
Spiral washer 3: conveying and cleaning of waste plastics.
Friction washer 1: washing of waste plastics to remove sediment and impurities.
Floating rinsing tank 1: further washing of waste plastics to remove sediment and impurities.
Friction washer 2: washing of waste plastics, removal of sediment and impurities.
Centrifugal dewatering machine: dewatering of clean plastics.
Hot air drying system: further drying of clean plastics
Bagging system: bagging of dried plastics
Electrical control system
Plastic Crusher Plastic PET Bottle Crusher Machine
Plastic crusher machine is used to crush recycled waste plastic PET bottles, such as mineral water bottles, juice drink bottles, cola bottles, oil bottles, etc. It can also be used for shampoo bottles, milk bottles, detergent bottles, etc.
Plastic Bottle Crusher Machine
Plastic bottle crusher machine is used to crush recycled waste plastic PET bottles, such as mineral water bottles, juice drink bottles, cola bottles, oil bottles, etc. It can also be used for shampoo bottles, milk bottles, detergent bottles, etc. Through the Plastic bottle crusher, the plastic PET bottles are processed into thin flakes of specified size to obtain good washing effect.
The Plastic bottle crusher machine has a heavy structure, stable working and long life. It usually consists of a feed hopper, a crushing chamber with fixed blades, a rotor with rotating blades, a drive motor, a mechanical unit for opening the hopper and changing the screen, a safety switch and a frame.
Machine features
1. the main rotor must pass a dynamic balance test.
2. Straight and fixed knives, with two sets of rotating knife holders (10 in total) staggered on the rotor.
3-The main bearing is mounted on the outer frame for easy maintenance and is not affected by the material powder.
4-Electric change of sieve by opening the top cover, labor-saving, quick and safe.
5-With motor current overload protection.
6-With safety limit switch, if the top cover is not 100% closed, it cannot be started.
7-Strong structure: A3 steel plate, thicker body and legs, less vibration.
8-The inside of the top can be optionally fitted with a water spray device to clean the material, cool the rotor and reduce dust.
9-The bottom can be installed with screw conveyor or belt conveyor, smooth discharge.
Plastic Granulating Machines
Plastic granulating machines are industrial equipment used to process plastic waste materials into small, uniform plastic granules or pellets. These granules can then be used as raw material in various plastic manufacturing processes, such as injection molding, extrusion, and more. Plastic granulating machines play a crucial role in recycling plastic waste and reducing environmental impact by transforming discarded plastic items into valuable resources.
Ensure the smooth size reduction of PP, PE, PET, PVC and other plastic and rubber products in various sizes. The plastic granulating machines have high speed and sharp blades, and is usually used for secondary crushing
It has a solid welded steel structure and stable operation, but during the crushing process, metal and similar hard foreign objects are not allowed to enter the crushing cavity. The 4 rotors are designed for a variety of applications and produce a homogeneous regrind whose size is determined by the sieve openings.
Plastic granulating machines offer two main types of rotors: one for soft plastics and one for hard plastics.
The resulting regrind can be conveyed and collected pneumatically, forming an in-house simple plastic recycling system that is dust-free and reduces labor costs.
As one of our best-selling types of plastic recycling machines, these granulators are packaged in many of our complete recycling solutions, including our popular PET bottle washing lines, plastic film recycling lines, and more.
Plastic Granulating Machines Advantage
A plastics granulating machines are a piece of equipment used in the recycling industry to convert plastic waste materials into small, uniform-sized plastic granules. Some of the advantages of using a plastic granulator machine include:
Efficient recycling: Plastic granulator machines can efficiently process a large volume of plastic waste materials, reducing the amount of plastic waste that goes to landfills and helping to conserve natural resources.
Consistent output: The granules produced by the machine are of a consistent size and shape, making them ideal for use in a variety of plastic products.
Versatility: Plastic granulator machines can process a wide range of plastic materials, including PVC, PE, PET, and more.
PET Bottle Washing Line
Our complete PET bottle washing line is the ideal solution for anyone wishing to start or improve their plastic bottle recycling business. This fully automated, turnkey solution processes baled PET bottles into contamination-free PET flakes. These plastic flakes can be sold at high prices to polyester staple fibre manufacturers or made into pellets for the manufacture of other PET products.
While our standard PET bottle washing line is sufficient for most facilities, customised setups with additional machines and larger capacities can be designed to suit your specific needs.
PET bottle washing line working principles
Our turnkey PET bottle washing line consists of our range of plastic recycling machines which are connected using various types of conveyor systems.
Unpackers: The first step in our plastic bottle cleaning line is to break up the compacted PET bales into a free-flowing stream. Once the large bales have been "broken", the bottles are free to move to the next machine.
Tumbler screen: An optional piece of equipment, the tumbler screen is a slowly rotating tunnel lined with small holes. These holes are slightly smaller than the PET bottles, so that small pieces of contamination (e.g. glass, metal, rock/dirt, paper etc.) can fall out when the PET bottles are moved to the next machine.
Plastic Washing Line
We offer machines and systems for cleaning, separating and drying used, contaminated and mixed plastics. These lines start with scrap - often pressed into bales - and end with clean, pure and dry recycled material or flakes ready for densification, re-extrusion or injection molding.
Our cleaning lines are designed in a specific sequence to improve flake quality after each process stage, save energy and reduce the amount of fresh water required for the final product. In a modular design, from simple wet shredding to turnkey industrial washing lines.
The main areas of application of our plastic washing line and in recycling are
Agricultural films
Packaging film
Stretch film
PP tape bags (big bags, raffia)
PET bottles
Bottles made of polyolefin
Fruit, vegetable and bottle boxes
All types of hard plastics
Automotive recycled plastics
Waste from Electronic Equipment (WEEE)
Containers and drums
Old PVC windows
Plastic Granulating Machine
Plastic granulating machine is industrial equipment used to process plastic waste materials into small, uniform plastic granules or pellets. These granules can then be used as raw material in various plastic manufacturing processes, such as injection molding, extrusion, and more. Plastic granulating machine play a crucial role in recycling plastic waste and reducing environmental impact by transforming discarded plastic items into valuable resources.
Ensure the smooth size reduction of PP, PE, PET, PVC and other plastic and rubber products in various sizes. The plastic granulating machine has high speed and sharp blades, and is usually used for secondary crushing
It has a solid welded steel structure and stable operation, but during the crushing process, metal and similar hard foreign objects are not allowed to enter the crushing cavity. The 4 rotors are designed for a variety of applications and produce a homogeneous regrind whose size is determined by the sieve openings.
Plastic granulating machine offer two main types of rotors: one for soft plastics and one for hard plastics.
The resulting regrind can be conveyed and collected pneumatically, forming an in-house simple plastic recycling system that is dust-free and reduces labor costs.
As one of our best-selling types of plastic recycling machines, these plastic granulating machines are packaged in many of our complete recycling solutions, including our popular PET bottle washing lines, plastic film recycling lines, and more.
Plastic Granulation Machine
A plastic granulation machine, also known as a plastic granulator or plastic pelletizer, is a device used to transform plastic waste into small, uniform plastic pellets or granules. These pellets can be used as raw materials for various plastic manufacturing processes, such as injection molding, extrusion, and blow molding.
Working Principles
Feeding: Plastic waste, such as discarded plastic products or post-industrial plastic scraps, is fed into the machine's hopper or feeding system. The waste is usually in the form of larger pieces or chunks.
Shredding: The plastic waste is first shredded into smaller pieces using blades or knives. This step helps in reducing the size of the plastic and preparing it for further processing.
Grinding: The shredded plastic is then further reduced in size through grinding. Grinding mechanisms, such as rotating blades or a rotor, break down the plastic waste into even smaller particles. This process increases the surface area of the plastic, making it easier to melt and form into pellets.
Melting and Extrusion: The ground plastic particles are fed into a heating chamber within the granulator machine. Heat is applied to melt the plastic particles. The molten plastic is then forced through a die or a screen with small holes to create cylindrical strands or filaments. The strands are formed by the action of rotating screws or rollers within the machine.
Cutting and Cooling: As the strands exit the machine, they are cut into uniform lengths by a cutting mechanism. This results in the formation of plastic pellets or granules. The pellets are usually cooled using air or water to solidify them and prevent sticking or clumping. In some cases, a vibrating system is used to separate and cool the pellets.
Collection and Packaging: The plastic pellets are collected and stored in containers or bags. They are then ready to be used as raw material in various plastic manufacturing processes, including injection molding, extrusion, or blow molding.
The entire process is typically controlled and monitored by a control panel that allows operators to adjust parameters such as temperature, speed, and cutting length to achieve the desired pellet quality and production efficiency.
PET Bottle Recycling Machine
A large number of waste PET bottles come from the daily consumption of bottled beverages, resulting in waste of PET bottle resources and environmental pollution. Our PET bottle washing and recycling machine is specially designed to recycle and reprocess waste plastic PET bottles, Coke bottles, Pepsi bottles, mineral water bottles, beverage bottles, etc.
After processing by our PET bottle recycling machine, the final PET bottle flakes will have less than 1% moisture content and the dried and clean PET bottle flakes can be sent to our pelletizing machine for direct pelletizing. We can provide PET bottle recycling machines with capacities from 300kg/h to 3000kg/h. The end product PET bottle flakes are of stable quality and have various application grades. The PET bottle flakes, which are cleaned by the PET recycling machine, can be used for the production of polyester staple fiber, PET tape, pellets, PET transparent film flakes, etc. The high-grade PET bottle flakes can also be used for the secondary molding of PET bottles.
Easy to use, high performance plastic recycling machine
PET recycling machine's efficient, one-step plastics recycling machine is designed for the reprocessing of printed and non-printed PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging materials. This knife integrated pelletizing system eliminates the need for pre-pelletized material, requiring less space and energy consumption, while producing high quality plastic pellets at high productivity.
PET Washing Recycling Machine
PET Wshung Bottle Recycling Machine is designed for processing waste PET bottles, such as mineral water bottles, cola bottles, pesi bottles, etc. The PET bottle washing line includes de-labeling, crushing, washing, drying and packaging;
After processing in our PET bottle washing and recycling machines, the final PET flakes will have a moisture content of less than 1%, and the dried and cleaned PET flakes can be fed directly to our granulators to be made into pellets. We can supply PET bottle recyclers with capacities ranging from 500 kg/h to 3000 kg/h. The end-product PET flakes are of consistent quality and are available in a wide range of application grades. cleaned and recycled PET bottle flakes processed in the PET bottle recycling machine can be used for the production of polyester staple fibers, PET adhesive tapes, pellets, PET transparent films and sheets, etc. High-grade PET bottle flakes can also be used for the manufacture of PET flakes in our recycling machines. High-grade PET bottle flakes can also be used to remold PET bottles.
Advantages of PET bottle washers
Flexible solutions
Depending on the customer's requirements, we offer different combinations of pet bottle recycling lines, we offer different capacity ranges for pet bottles, different working systems semi-automatic or fully automatic, hot or cold washers for pet flakes, pelletizer solutions, etc.
Friction Washer Plastic Recycling
Friction Washer Plastic Recycling are used to clean and dewater polyethylene (LLDPE, LDPE, HDPE) and polypropylene (PP) waste plastics. These are widely used cleaning lines in the plastics recycling industry because they are suitable for cleaning contaminated waste in both film and rigid forms.
The machines and machine features that make up the rigid and film cleaning lines are selected based on throughput per hour, type and percentage of contamination.
Size reduction of waste plastics classified as film or rigid plastics is accomplished by a crusher or granulator in the first stage of the cleaning line. The shredded plastic is transferred to the washing section of the line using a conveyor or screw conveyor.
Floating PE - PP is separated from heavy contaminants (heavy plastics such as PET, PVC, glass pieces, metal caps and coins) in a tank float water tank and is deeply cleaned by friction washers and turbine washers. The type and quantity of washing equipment is selected according to the type and percentage of contamination.
After shredding and washing the plastic is dewatered through film dewaterers, turbo dryers or rotary dryers depending on the form of the plastic. After dewatering in the relevant machine, the washed and dewatered plastic is transferred to a storage system.
Applications
Agricultural film
Film recovered from MSW or MRF
Film recovered from landfills
Post-industrial or post-consumer film
Large bales (raffia)
