A great scientific innovation must lead to a great technological breakthrough. Tck•w portable rope testers weigh only 1.8 kg, about 1/6~1/25 of the weight of conventional ndt testers. The sensitivity of tck•w sensors could reach 5v/mt, and about 700times higher than conventional sensors. The gap between sensor and wire rope is about 20-30mm which achieves non-contact inspection, it does not affected by grease, normal warped wire, and rope-running speed which shown that passing-through capacity is good. When an inspection is completed, tck•w rope testers are capable to display testing data, flaw graph, data table, and test report on lcd screen. After connected to a computer and printer, a formal test report could be printed, which provides scientific reference for users to use wire ropes more safely and replace wire rope more properly.
Key features
1. High inspection precision, strong resolution and stable performance: “weak magnetism sensor” technology invented uniquely by our company, its sensitivity is 700 times higher than traditional tester. The sensor has strong resolution, and can inspect quantitatively actual wire rope flaws under various working status.
2. Small volume and light weight: the weight of w portable flaw detector is less than 2kg, which is only 1/6—1/20 of similar products at home and abroad.
3. Easy operation: inspection system realizes intelligent “fool” operation; on-line lock or unlock only needs 1 second; it only needs one person to operate, and the operation is much easier than using a mobile phone.
Tck•w integrates weak magnetic detecting technology, visual robotic recognition technology and visual robotic diameter measuring technology, achieving the synchronization of running and inspection for ropes (real-time monitoring). The creative technology cannot only accurately inspect breakage, abrasion, correction, fatigue, deformation and other flaws to eradicate the hidden danger of rope failure, but also save inspection time and energy consumption. Therefore, it can scientifically provide comprehensive basis for wire rope service life.
Robotic visual recognition, an innovative detection technology, replaces traditional visual inspection and calliper, detecting and measuring flaws of wire rope in high operating speed. It integrates image processing, artificial intelligence, and optical and electrical signal, turning analog signals into digital signals, which are transferred to central unit. Besides, it can recognize the surface status of wire rope through algorithm. Robotic visual recognition technology has inestimable value which in measuring diameter change and splice change of wire rope and detecting various flaws on the surface of 6d/30d rope. It cannot only overcome the low efficiency and the low accuracy of visual inspection, but also lay the fundamental technology foundation for realizing the internet and robotic detection.
Wire rope is a very important, but high-risk component of elevator equipment as it directly concerns the safety of passenger life and property. For a long time, due to the lack of reliable inspection equipment, wire rope safety has always been a “blind spot” of elevator safety management and even a “hidden danger” for passengers life.
TCK•W® adopts the world's leading Weak Magnetism Inspection Technology into non-destructive inspection of elevator traction rope ,which enables to solve effectively the problems concerning elevator rope safety management.
TCK•W® Elevator Wire Rope Tester has achieved the perfect combination of innovative technology, practicability and miniaturization, it adopts data logging method to realize the data exchange by connecting to series of laptop.
TCK•W® Elevator Wire Rope Tester is easy to operate, it's able to inspect multi-rope in a single row at the same time, the test result is detailed and reliable. It provides the elevator wire rope operation with high-tech security and has been recognized by users as the most advanced NDT equipment for elevator wire rope inspection in the world.
Characteristic:
1.Quantitatively inspecting broken wires, abrasion, corrosion, fatigue and other flaws and correctly evaluating the residual bearing capacity and service life of the inspected wire rope;
2.Online automatic calibration to ensure accuracy of inspection results;
3.Automatic self-diagnosis function to ensure equipment operate reliably;
4.Intelligent embedded program operation, rolling linear logic interface switch, simple and convenient operation;
5.Data processing, data analysis, test result display, report printing, data storage, and data file management can complete at the same time,People can check the inspecting result like testing data, chart, and analysis report during inspection;
6.This equipment has passed EMC CE certificate, it doesn’t have magnetic pollution and doesn’t interfering the normal operation of other electronic and communication equipments in the working locale;
7.Working temperature: -20~55?, Working environment humidity: = 95%RH, No temperature drifting phenomenon.
TCK•W steel cord conveyor belt on-line real-time safety monitoring system, which adopts the most advanced weak magnetism inspection technology, can detect accurately steel cord twitch,cord breakage, corrosion, hidden damages and etc in the splice field of conveyor belt, solving permanently major inspection problem of horizontal conveyor belt breakage.
This monitoring system can meet complicated working condition such as mining with high-yield, excavation of underground mine, busy logistics, continuous transportation and high-level management requirement of on-line real-time remote monitoring, is the most advanced inspection equipment at present.
TCK•W® can help customer to meet the values
1?Quantitative and positioning inspection for splice twitch, displacement: internal broken cord, corrosion.
2?Combining the production process and inspection process into one, that will reduce one process, increase operation time and raise the rate of equipment utilization
3?Reducing the idle energy consumption of equipment specially for testing steel cord, effect of energy saving is obvious.
4?The conveyor belt is always under the statues of monitoring for safety.
As a high risk component of hoisting, lifting and conveying equipments, wire rope is regarded as the “lifeline” in many industries. However, the safety of in-service wire ropes has always been the “blind spot ”or “source of danger” in equipment management, because of the lack of reliable testing instrumentation. How to detect the deterioration of in-service wire ropes and ensure their safety is an urgent demand for wire rope users.
Invention of tck•w® wire rope on-line real-time safety monitoring system has fundamentally changed the backward situation of wire rope inspection management?
The delectability of the tck•w® on-line system is much higher for localized flaws (lf) and its precision is much accurate for the loss of metallic cross-sectional area (lma) and rope diameter reduction. It has solved the three problems of wire rope application –“hidden dangers, waste and low efficiency” for oil drilling (repairing) customers and helped wire rope users achieve “safety, economy and efficiency.”it has been recognized as the most advanced wire rope ndt inspection system in the world.
Features
*making the steel wire rope under a fully controlled and safe condition in operation process.
*combining the production process and inspection process into one, which will reduce one process, increase effective operation time and enhance the productivity.
*reducing the idling energy consumption of equipment specifically for testing wire rope, and effect of energy saving is obvious.
*making the service life of wire rope more effective and proper, saving wire rope replacing time and reduce the cost of wire rope.
