Raw melting material - aluminum scraps, cans, engine waste etc.
Output capacity - 5-30 tons/h, customized
Automation - Full automatic/ half automatic (based on output requirement and investment budget
Ingot type - ADC12 (7.5kg/ 10kg / customized)
1. After cleaning the oil and grease of waste aluminum, manually put it into the furnace with a forklift;
2. Ignition for melting furnace .Heat up to 680C, and input appropriate proportion of alloy elements. Heat up to 800C, melt and stir evenly, then fetch samples to the spectrometer for testing.
Every lot of production need to do testing .
3. Put A tool that attracts iron into the furnace by forklift, to suck away the iron in the aluminum water.
4. Put the slag agent into Alu liquid to remove the slag. After slag removed , put the slags into Aluminum ash separation machine , and let the aluminum water and ash separate. The proportion of slag agent and aluminum liquid is 1:500
5.Open the drain valve and the aluminum water flows automatically to the ingot production line After the ingot casting is completed, the ingot stacking robot will stack the ingots, which means the production is completed.
Incoloy 825 is a nickel iron chromium alloy, which is widely used in petroleum, natural gas and chemical processing industries. It has good corrosion resistance and can operate at higher temperatures than most stainless steels. Incoloy 825 is a completely austenitic nickel iron chromium alloy, stabilized by titanium and added with copper and molybdenum. Incoloy 825 is a general engineering alloy, which is resistant to acid and alkali metal corrosion in oxidation and reduction environments.
The Incoloy825 has the following functions:
Good resistance to stress corrosion cracking.
Good resistance to pitting and crevice corrosion
Good oxidation resistance and non oxidative thermal acidity.
It has good mechanical properties at room temperature and high temperature up to 550
Certification of pressure vessels with manufacturing temperatures up to 450 C
Incoloy 825 metallographic structure:
Incoloy 825 alloy has a stable face centered cubic structure. Chemical composition and appropriate heat treatment ensure that the corrosion resistance will not be weakened by sensitization.
Incoloy825 Corrosion resistance:
Incoloy825 is a general engineering alloy, which is resistant to acid and alkali metal corrosion in oxidation and reduction environments.
Incoloy825 is widely used in various industrial fields where the working temperature is no more than 550.
Typical applications include:
Heating pipes, containers, baskets and chains for sulfuric acid pickling plants.
Seawater cooling heat exchanger, marine product pipeline system, acid gas environment pipeline.
Heat exchanger, evaporator, washing, immersion tube, etc. In phosphoric acid production.
Air heat exchanger in petroleum refining
Food Engineering
chemical process
Flame retardant alloy for high-pressure oxygen
Product name
INCOLOY Alloy 825
Grade
INCOLOY Alloy 825
Thickness range
0.3mm-3.0mm,
Width range
600mm-1500mm
Length
2000mm, 2438mm, 3048mm
Size
1000mm*2000mm, 1219mm*2438mm, 1219mm*3048mm, or as required
Use of INCOLOY Alloy 825: 1. The heater is generally used in the oil refining unit; 2. Chemical plant equipment pipeline; 3. Fast cooling cylinder for solid solution used in textile industry; 4. Seamless steel pipe for heat exchanger and condenser. 5. High pressure seamless steel pipe for food (gb-2000) is a high-quality carbon structural steel and alloy steel seamless steel pipe suitable for chemical equipment and pipes with working temperature of - 40~400 �° C and working pressure of 10~30ma. 6. Seamless steel pipes for geological drilling and oil drilling control. 7. Cracking pipe for petrochemical industry is used to transport high-temperature and high-pressure fluid on fertilizer equipment.
INCOLOY Alloy 825
Standard
Food Grade Sanitary Tube: JIS G3447, KS D 3585, ASTM A270, EN 10357(DIN 11850), AS 1528.1, ISO 2037(NF A49-249)
Industrial pipe: ASTM A312, EN 10217-7, GB / T 12771-2008, HG 20537.3
Drinking water tube: GB / T 19228
Mechanical tube: ASTM A554, EN 10296-2
Size
Outer Diameter Range: 9.5~2000mm
Thickness Range: 0.5~20mm (Size can be customized.)
Length: Up to 11.8 meters per piece.
Shape Section
Round, square, rectangular
Usage
Sanitary tubing: for food processing industry, beverage industry, sugar mill and so on;
Heat exchanger tube: condenser, boiler, super heater, evaporator and so on;
Industiral pipe: for petroleum delivery, gas delivery, petrochemical industry, wastewater treatment, drainage system, and so on;
Mechanical tube: handrail, railings, balustrade, hence and so on.
Features:
1.Our stainless steel tubes pipes are treated by bright annealing, inside weld bead removing, precise polishing. The roughness of tubes could be under 0.3�¼m.
2.We have the non destructive testing ( NDT ), eg. online eddy current inspection and hydraulic or airtightness testing.
3. Thick welding, good appearance.The mechanical properties of tube could be tested.
4. And Our tubes are certificated by AD 2000-W0, PED 2014/68/EU, ISO 9001 : 2015.
5. Full material traceability is guaranteed during the manufacturing process.
6. Polished tube is supplied in individual plastic sleeves with capped ends ensuring optimum cleanliness.
7. Internal Bore: Tubes have a smooth, clean and crevice free bore.
Supplier: Manufacturers, exporters & importers of stainless steel / copper / brass / aluminium / duplex steel / carbon steel / alloy steel in shape of pipes, tubes, flanges, pipe fittings,round bar, bright bars, angle bar, flat bar, hex bar, square bar, sheets, coils, strip, plates, wire, tie wire, strip banding, decorative tubes / pipe, valves, threaded fittings,forged fittings etc. in any shape / size / grade.
also specialised in high nickel alloys like inconel, monel, titanium, hastalloy etc. in any size / type / grade & as per drawing. Services: Manufacturers, exporters & importers
5052 aluminum coils is Aluminum-magnesium alloy aluminum coils. Mg is the main alloying element in 5052 aluminum coils. It is the most widely used rust-proof aluminum. The alloy is high in nature, especially fatigue resistance, plasticity and corrosion resistance, with high strength. It can not be heat-treated, the plasticity of it is good in semi-cold hardening. It s low in plasticity during cold hardening, and good in corrosion resistance with good weldability, poor machinability and polishing.
The main alloying element of 5052 aluminum sheet is magnesium, and aluminum-magnesium alloy also contains a small amount of Mn, Cr, Ni, Ti, etc. Most of the Mn in the alloy forms MnAl6 except for a small amount of solid solution. In the interior of the 5052 aluminum coils, the effect of Cr is similar to that of Mn, which improves the resistance to stress corrosion cracking, improves the strength of the base metal and weld, and reduces the tendency of weld cracking, but its content generally does not exceed 0.35%.
Surface Advantages of 5052 Aluminum coils:
1. surface of 5052 aluminum coils is not allowed to have cracks, corrosion spots and traces of nitrate.
2. The surface is allowed to have peeling, air bubbles, surface roughness. and it is also allowed to have local mechanical damage with a depth not exceeding 8% of the nominal thickness of the part where the defect is located. But the maximum depth of the defect shall not exceed 0.5 mm, and the total area of the defect shall not exceed the total area of the coils 5%.
3. Allow the supplier to illuminate the profile longitudinally to a smooth surface.
4. Other requirements: There are demanders and suppliers to draw up their own.
Application of 5052 Aluminum coils:
5052 aluminum coils is mainly used for high plasticity with good weldability. It is also commonly used in transportation vehicles, ship sheet metal parts, instruments, street lamp brackets and rivets, hardware products, electrical enclosures, etc. It can also be used to manufacture aircraft fuel tanks, oil pipes, aerospace aluminum alloy materials, and is a typical rustproof alloy material.
The atates of 5052 aluminum coils includes F, O, H12, H14,, H16, H18, H19, H22, H24, H26, H28, H32, H34, H36, H38, H111, H112, H114.
3003 aluminum coil is the most widely used aluminum alloy. It is made up of aluminum, copper, iron, manganese, silicon and zinc. It is commonly used because it has great resistance to corrosion and is moderately strong. The 3003 aluminum coil is 20% stronger than 1100 grade alloys because it is fused with manganese.
Because it s not heat treatable, it has to be strengthened using cold working alone.
The most common applications for the 3003 aluminum coil are for fuel tanks, sheet metal work and other types of projects that need a metal that is stronger than the 1100 series aluminum. In some cases, it is used for cooking utensils, refrigerator panels, gas lines, storage tanks, garage doors, builder s hardware and awning slats.
