Fasteners are the general term of the class of mechanical parts used in fastening two or more parts (or components) into a whole. It is widely used in energy, electronics, electrical appliances, machinery, chemical, metallurgy, mold, hydraulic and other industries, at the same time, in various kinds of machinery, equipment, vehicles, ships, railway, bridge, construction, structure, tools, instruments, chemical, instruments and supplies, you can see all kinds of fasteners, is the most widely used mechanical foundation parts. It is characterized by a wide variety of variety specifications, different performance uses, and a very high degree of standardization, series, and generalization. Therefore, a class of fasteners that already have national standards is called standard fasteners, or simply standard ones.
Hi-tech Filters is a proven leader in Filter Cloth for a host of mining, beneficiation & Palettization Process applications, including but not limited to processing of high-value metals such as:
Iron Ore
Zinc & Lead
Chromium & Nickel
Rare earths & Cobalt
Molybdenum
And more
Hi-tech Filters has a host of mining filter press cloth solutions and as the needs of the industry evolve, we will continue to innovate and provide engineered filtration solutions that address changing orebodies, locations, and increasingly demanding mining productivity requirements.
Polypropylene Mono x Multi Filter Cloth
Hi-tech Filters offering Polypropylene Monofilament x Multifilament Calendared Filter Press cloth to achieve over 2000 cycles in Iron Ore (Beneficiation and Palletization filtration)
Solutions for Abrasion and High-Velocity Slurries
Hi-tech Filters offers filter Cloth designed with welded High performance feed necks, which are:
Abrasion-resistant for longer cloth life
Designed to minimize product loss at the neck &
Excellent for extremely high velocity mining slurry.
Reduction in maintenance costs associated with the longer number of cycles between cloth changeouts
Better cake release
Significant increase in filter presses up-time
Lower documented cake moisture for lower hauling costs
Did you know that Hi-tech Filters custom-manufactures top-quality replacement cloth for all makes and models of mining filter press and we will custom-design fabrics to meet the specific production goals for your mine?
We are particularly expert at manufacturing Mining Filter Cloth for 2.0m x 2.0m filter presses and 2.5m x 2.5m filter presses!
Hi-Tech Filter Manufacturing CGR filter cloth is shaped like an octagon and is caulked into a groove located around the outer edge of the recess plate to provide filter cloth support and ensure excellent filtration. Also provides strong sealing for a leak-free operation.
Please get in touch with Hi-Tech Filters to know more about our expertise in optimizing your dewatering problems!
www.hitechfiltersfabric.com
Pulse Jet Bag Filter
The Bag House/Bag Filter is generic name of Air Pollution Control Equipment. It is designed around the use of engineered fabric, filter tubes, envelopes or cartridges in capturing dust, separating dust or filtration process. AIL provides reliable and highly efficient Bag Filters and Bag House systems.
The dust laden gas enters through inlet nozzle and spreads all over the entire cross section of the bag filter. The gas moves up & passes through the bags, enters the clean air plenum through the top open end of the bags. During the passage of the gases through the fabric, the dust is retained on the outside surface of the bags. As the filtration proceeds the thickness of the dust layer on the fabric surface increases resulting in increase in pressure drop across the fabric. This necessitates the cleaning of the bags. Since the air flow is from outside to inside, the bags tend to collapse and are held by the wire cages, whose shape they acquire. The compressed air passing through the solenoid valves injects air at very high velocity for a short duration. This produces a shock wave causing the bag to expand and dislodging the dust cake which falls into the hopper. This unit is generally meant to operate with a pressure differential of 100-125 mmWG.
The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperature. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break.
Product parameters
Material: stainless steel 304 or 316L;
Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable);
Filtration accuracy: 2um-300um;
Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer.
Features
1.High strength and durability: This feature is achieved through high temperature sintering, which is a process of sintering material through heat and pressure without melting it. The high temperature sintering process enables the material to have a high level of strength and durability, making it resistant to wear and tear.
2.Anti-corrosion and heat resistance: This material can withstand high temperatures up to 600 C and is resistant to corrosion, which makes it ideal for use in harsh environments.
3.Steady filter rating: This material has a steady filter rating that ranges from 2 micron to 300 microns. This means that it can effectively filter out particles of different sizes, making it suitable for a wide range of applications.
4.Filter mesh not easy to deform: The filter mesh is protected by two layers, which makes it difficult to deform. This feature ensures that the filter mesh maintains its shape and continues to function effectively even under high pressure or high viscosity environments.
5.Versatile in manufacturing processes: This material can be cut, bent, punched, stretched, and welded, making it versatile in manufacturing processes. It can be easily customized to fit different shapes and sizes, making it suitable for a wide range of applications.
Application aspects and industries
Metal meshes of various wire sizes are sorted in a specific sequence, sintered at high temperatures, and used to create the multi-layer metal sintered mesh filter element. It is stronger than stainless steel fiber felt, more permeable than metal powder goods, evenly distributed pore size, strong corrosion resistance, high temperature resistance, weldable, renewable, long-lasting, simple to maintain, and difficult to break.
Multi-layer metal sintered mesh filter elements have many applications in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation), including oil sand separation in oil fields, high temperature gas dust removal, beverage filtration, oil filtration, and water treatment.
Cyclone Dust Collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dustand other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system. It is distinguished from air purifiers, which use disposable filters to remove dust.
Multiple-cyclone separators consist of a number of small-diameter cyclones, operating in parallel and having a common gas inlet and outlet, as shown in the figure, and operate on the same principle as single cyclone separatorsâ??creating an outer downward vortex and an ascending inner vortex.
Multiple-cyclone separators remove more dust than single cyclone separators because the individual cyclones have a greater length and smaller diameter. The longer length provides longer residence time while the smaller diameter creates greater centrifugal force. These two factors result in better separation of dust particulates. The pressure drop of multiple-cyclone separators collectors is higher than that of single-cyclone separators, requiring more energy to clean the same amount of air. A single-chamber cyclone separator of the same volume is more economical, but doesn't remove as much dust.
Cyclone separators are found in all types of power and industrial applications, including pulp and paper plants, cement plants, steel mills, petroleum coke plants, metallurgical plants, saw mills and other kinds of facilities that process dust.
Polished stainless steel powder filter elements are manufactured using high-quality stainless steel powder that has been processed using advanced technology. These filters have a uniform structure with high porosity and pore diameter ranging from 0.2�¼m to 100�¼m, and porosity between 35% to 60%.
Polished stainless steel powder filter elements are available in various shapes and sizes, including cylindrical and disc-shaped. The cylindrical filter elements have a diameter ranging from 10mm to 1000mm, while the disc-shaped filter elements have a diameter ranging from 5mm to 300mm. The filter elements generate uniform filtration and have low resistance, which reduces energy consumption.
Products Parameters
Material: S304/SS316L
Outer diameter: 5~300mm
Length: 10~1000mm (more than 1000mm can be welded)
Filtration accuracy: 0.2um~100um
Surface treatment Polished
Inlet/outlet connection Screw thread, flange
Features
durability, corrosion resistance, and high-temperature tolerance
can be cleaned and reused multiple times
Additionally, the polishing process helps to create a smoother surface, which can improve the filter's efficiency and reduce the risk of clogging.
Compatibility: Polish stainless steel filters are compatible with a wide range of liquids and gases, including corrosive and high-temperature fluids. They are also resistant to many chemicals, making them suitable for use in harsh environments.
Products Applications
Food Industry: Polish stainless steel filters are commonly used in the food industry to remove contaminants such as bacteria, yeast, and sediment from liquids. They are used in various applications, including filtering wine and beer, filtering cooking oil, and clarifying juices and syrups.
Pharmaceutical Industry: In the pharmaceutical industry, Polish stainless steel filters are used to remove impurities and particles from liquids used in drug production. They are also used in sterile filtration to remove microorganisms and other contaminants from pharmaceutical solutions.
Water Treatment: Polish stainless steel filters are used in water treatment to remove impurities and particles from water. They are commonly used to filter drinking water, wastewater, and industrial process water.
Compatibility with Extreme Temperatures: Polish stainless steel filters are compatible with extreme temperatures, making them suitable for use in high-temperature applications. They can withstand temperatures up to 1000 F (538 C) and are commonly used in applications such as high-temperature gas filtration.
Stainless steel pleated filters cartridge is a type of filter element that is made from stainless steel and designed with a pleated structure. The pleats increase the surface area of the filter, which provides more capacity for capturing contaminants.Â
Stainless steel pleated filter cartridge is known for their high strength, durability, and resistance to heat and corrosion. They are commonly used in industrial applications where high-performance filters are required for filtering fluids and gases.Â
parameters
Material:stainless steel304, 304L, 304HC, 316, 316L, 321, 430 or as per you request.
Filter rating 1-300 microns
Flow rate: 80-200l/min
Working pressure:1.5 bar-250 bar
Working medium:The common polymer industrial, included rubber, plastic, liquid emulsion,etc.
Working temperature: 600
Features
1.High Strength Against High Differential Pressures: These filters can withstand high differential pressures without loss of their filtration efficiency or structural integrity.
2.Large Surface and Filtration Area: The pleated design of these filters results in more pleats in the stainless steel filter, which means a larger surface and filtration area. This provides a greater ability to capture contaminants.
3.Washable and Reusable: The stainless steel filter element is washable and reusable, which prolongs its service life and reduces the frequency of filter replacement. This saves money and reduces waste.
4.Excellent Heat and Corrosion Resistance: These filters are highly resistant to heat and corrosion, making them suitable for use in harsh environments where other filters may fail.
Applications
Oil and gas production: are used in the oil and gas industry to filter out contaminants from crude oil, natural gas, and other fluids.
Chemical processing: These filters are used in chemical processing to remove impurities from chemicals and solvents.
Water treatment: are used in water treatment plants to remove sediment, debris, and other contaminants from the water supply.
Food and beverage production: These filters are used in the food and beverage industry to filter out impurities and ensure product quality.
Pharmaceutical production:Â are used in the pharmaceutical industry to filter out contaminants and ensure product purity.
Automotive and aerospace industries: These filters are used in the automotive and aerospace industries to filter out contaminants from hydraulic fluid, lubricating oil, and other fluids used in machinery.
Industrial air filtration: are used for industrial air filtration to remove dust, smoke, and other airborne contaminants from the air.
