Rubber Screw Types:
You can choose different structures of the screw according to different plastic material, which can increase the plasticizing effect, such as gradual, mutant, wavy, double-flight, distributary, separating, exhausting, pin type, mixed ,etc.
This vertical rubber cutter is mainly used to cut the natural rubber, synthetic rubber, and other plastics materials, especially it is suitable to be installed near the rubber mixer to cut small piece of rubber. This vertical rubber cutter mainly consists of rubber knife, frame, cylinder, base, auxiliary table, hydraulic system, and electric system. The nylon plate is installed on the base under the cutting knife for protecting the edge of the cutting knife. When cutting the raw rubber, put the raw rubber under the rubber knife, then press the start button, the knife can cut the rubber. Two limit switches are installed on the frame to control the reversal valve to change the movement direction of the rubber knife, at the same time it protects the cover of the cylinder.
Acten Turnkey Project offers our customers complete transfer of technical know-how from formulationg design, mixing technique, on-site training to quality control.
We are able to help our customers in obtaining the state-of-the-art mixer and know-how, to supply quality masterbatch for the industry. We have discovered a need to offer our customers an alternative to manufacturing Masterbatch by supplying pre-formulated and pre-mixed Masterbatch, tailored according to cost and performance.
In order to achieve this, we have engaged the services of specialist custom compounder in Malaysia renowned for supplying the new tyre industry.
The complete plant equipments include:
1. Feed Stock Hydraulic Cutter
2. Kneader (with different capacity)
3. Roll Mill (with various sizes and usage)
4. Batch-off Machine
5. Rotary Cutter.
Acten Turnkey Project offers our customers complete training on achieving the correct profiled rubber dimension for further processing into precure tread at a later stage. Certified skills in operating the extrusion line can be attained in a short period of time.
The extrusion line that Acten offers includes:
-2 roll mill
-Hot/Cold/Pin-cold feed Extruder
-Cooling trough
-Profile identification marker
-Pneumatic cutter.
1. The mixing chamber is forged of the jacket type providing good cooling or heating effect. Its working face is built up by welding with sintered carbide to resist abrasion and corrosion.
2. The rotor shaft is bored and welded with the banbury rotor, forming the integrated construction. Water or steam can be led through the cavity to cool or heat it. The rotor wings are built up by welding with sintered carbide on the top and two side surfaces to resist abrasion and corrosion.
3. The hydraulic sealing that is pressurized externally is used for the end faces of the rotor. The pressure is adjustable and the sealing effect is good.
4. Operation of the discharge door is driven by the double-rack tilting cylinder with the crank retaining mechanism so that installation is easy, the start pressure low, the mechanical efficiency high, and the operation safe and reliable. The discharge door is of the drillhole cooled type and the working surface is built up by welding with sintered carbide.
5. The advanced plc control technology and the intelligent display terminal are used for the control system. It provides the functions of intelligent operations and information indication in chinese characters, such as setting the control parameters to the userí»s requirement, giving appropriate prompts about the operation steps, dynamically displaying the mixing process parameters and detecting faults and giving alarms, which improves the reliability of the control system.
The machine press, dewater, flat and cut natural latex coagulum through five rollers, which is a equipment for making smoke rubber.
Component:
1. motor belt drive unit 2. Machine frame 3.rolling device 4. spray system 5. wheel device
Working Principle:
motor reduce a pair of gear (20:52) through one grade V-belt drive, drive-gear transfers drive to forth pair of lower roller, each roller work together after through gear drive.
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long;
It does not result in power wasting as there is no idle-running;
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long;
It does not result in power wasting as there is no idle-running;
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
Banbury Rubber Mixer Machine
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long;
It does not result in power wasting as there is no idle-running.
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long;
It does not result in power wasting as there is no idle-running.
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
