Shell Mold Casting
Shell casting is a metal casting process similar to sand casting, in which molten metal is poured into a disposable sand mold. However, in shell casting, the mold is a thin-walled shell made by applying a sand resin mixture around the model. The model is a piece of metal with the desired part shape that can be reused to form multiple shell molds. Reusable models increase productivity, while disposable molds allow for the casting of complex geometries.
The process offers greater dimensional accuracy, higher productivity, and lower labor requirements than sand casting, and is often used for small to medium-sized parts with high accuracy requirements.
Shell casting is suitable for ferrous and non-ferrous metals. The most commonly used are carbon steel, alloy steel, stainless steel and copper alloys. Typical parts cast using this process are small to medium in size and require high accuracy, such as gearboxes, cylinder heads, connecting rods and lever arms.
Shell Mold Casting
Shell casting is a metal casting process similar to sand casting, in which molten metal is poured into a disposable sand mold. However, in shell casting, the mold is a thin-walled shell made by applying a sand resin mixture around the model. The model is a piece of metal with the desired part shape that can be reused to form multiple shell molds. Reusable models increase productivity, while disposable molds allow for the casting of complex geometries.
The process offers greater dimensional accuracy, higher productivity, and lower labor requirements than sand casting, and is often used for small to medium-sized parts with high accuracy requirements.
Shell casting is suitable for ferrous and non-ferrous metals. The most commonly used are carbon steel, alloy steel, stainless steel and copper alloys. Typical parts cast using this process are small to medium in size and require high accuracy, such as gearboxes, cylinder heads, connecting rods and lever arms.
Casting part of a pump body for marine and oil industry;
Casting type: silica sol lost wax process;
Material: ca15 / 410 stainless steel;
Weight: 15kg;
Ped/ad2000 certificated;
Chemical composition tested by german spectrometer;
Ndt test (x rays, dye test etc) available.
Weight: 15kg.
Heat number tracing
Maximum cast size
500*500*350mm
Casting weights
20g~80kg
Standards
Astm, jis, din, bs, mil
Wall thickness
1.5-2mm min
Casting process type
Silica sol lost wax casting
Machining
Cnc machining, cnc lathe
Tolerances
Raw casting material according to vdg p690. Can achieve tighter tolerance by cnc machining.
Ndt service
Dye inspection, x ray inspection, ultrasonic inspection etc
Surface finish service
Pickled, passivated, zinc plating, black phosphating , vibration polishing, electro polishing, satin polishing, hand polishing
61747 Shell Casting Suppliers
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The pump housing is die-casted. Die-casting is a metal casting process that uses a mold cavity to apply high pressure to the molten metal.
The pump casing is an accessory on the pump body.
Product Introduce:
The pump shell acts as a support and is connected to the bracket on which the bearing is mounted
Aluminum pump housing Feature:
Light weight
Beautiful appearance
Precise size
Excellent wear and corrosion resistance
Improve pump efficiency
Long service life
aluminum pump casing Advantage:
1, The aluminum pump casing is made by injecting aluminum or an aluminum alloy into the mold under pressure. This process is suitable for mass production of parts and at a lower cost.
2, Aluminum castings are a process of injecting aluminum alloy under pressure, which can produce large quantities of parts at low cost, and aluminum die casting is also a process with very high resource utilization.
3, A complete cycle can vary from one second for small components to minutes for a casting of large part, making aluminum die casting the fastest technique available for producing precise aluminum & aluminum alloy parts.
aluminum pump casing Application:
Chemical and petroleum industry, agriculture industry, mining and metallurgy industry, electric power industry, mechanical industry and other fields
More information you can views here
Die-casting aluminum Pump Shell Description:
Technology Die casting
Product name Pump shell
Drawing format CAD, PDF, STP, DWG or sample
Die casting machine type From 160T to 1250T die cast machines
Production Process Mould making, melting, Die casting, Deburring, Drilling holes, Tapping, CNC Machining and X-ray inspection, Assembly, Packing
Surface Treatment Polishing, Anodizing, Powder Coating etc
Die casting materials aluminum alloy, A360, A380, A383, AlSi10Mg, AlSi9Cu3, ADC3, ADC6, ADC12, ZL104 and ZL107 or Customized
Tolerance As customer's requested
Since 36 Years, we JAY KHODIYAR INDUSTRIES are recognized as a trustworthy manufacturer, Exporter and supplier of cast iron product. In order to manufacture high-quality cast iron our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. In addition, our clients can avail these cast iron from us at a reasonable price.
Since 36 Years, we JAY KHODIYAR INDUSTRIES are recognized as a trustworthy manufacturer, Exporter and supplier of cast iron product. In order to manufacture high-quality cast iron our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. In addition, our clients can avail these cast iron from us at a reasonable price.
Since 36 Years, we JAY KHODIYAR INDUSTRIES are recognized as a trustworthy manufacturer, Exporter and supplier of cast iron product. In order to manufacture high-quality cast iron our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. In addition, our clients can avail these cast iron from us at a reasonable price.
Since 36 Years, we JAY KHODIYAR INDUSTRIES are recognized as a trustworthy manufacturer, Exporter and supplier of cast iron product. In order to manufacture high-quality cast iron our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. In addition, our clients can avail these cast iron from us at a reasonable price.
Since 36 Years, we JAY KHODIYAR INDUSTRIES are recognized as a trustworthy manufacturer, Exporter and supplier of cast iron product. In order to manufacture high-quality cast iron our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. In addition, our clients can avail these cast iron from us at a reasonable price.
Since 36 Years, we JAY KHODIYAR INDUSTRIES are recognized as a trustworthy manufacturer, Exporter and supplier of cast iron product. In order to manufacture high-quality cast iron our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. In addition, our clients can avail these cast iron from us at a reasonable price.
Since 36 Years, we JAY KHODIYAR INDUSTRIES are recognized as a trustworthy manufacturer, Exporter and supplier of cast iron product. In order to manufacture high-quality cast iron our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. In addition, our clients can avail these cast iron from us at a reasonable price.
We are producing only Aluminum Gravity Die Casting for 30 year in Korea
We have a lot of experience about Gravity die Casting
Please make anytime with drawing
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61747 Shell Casting Suppliers
Short on time? Let Shell Casting sellers contact you.
