A melting furnace is a type of industrial furnace used to melt various materials, such as metals, glass, and plastics, typically for casting or recycling purposes.
Applications of Melting Furnaces
â?¢ Metal Casting: Melting and casting of metals into molds to create various products and components.
â?¢ Glassmaking: Melting glass for forming into bottles, windows, and other glass products.
â?¢ Ceramics: Melting ceramic materials for molding and shaping into ceramic products.
â?¢ Recycling: Melting scrap metal or glass for recycling into new materials.
Components of a Melting Furnace
Crucible: A container made of refractory material (such as graphite or ceramics) where the material to be melted is placed. Crucibles withstand high temperatures and chemical reactions.
Heating Elements: Electric resistance heating elements or burners that generate heat to raise the temperature inside the furnace.
Refractory Lining: Insulating materials lining the furnace to retain heat and protect the outer shell from high temperatures.
Charging and Pouring Systems: Mechanisms for adding materials to the crucible and pouring molten metal or liquid into molds.
Temperature Controls: Thermocouples and controllers to monitor and regulate the furnace temperature accurately.
We are a professional melting furnace manufacturer. You are welcome to choose different types of melting furnaces. If you can't find the product you need, please contact us.
Gold Induction Melting Furnace
This gold melting machine is designed for 2-10kg, which is suitable for melting precious metal such as gold, silver, copper, zinc, etc. With speedy melting time could be realized within 1-3 minutes. Based on the latest and most advanced IGBT induction technology, this small Gold Melting Kit can saves 15-30% energy than KGPS, 100% full load, with low power consumption. The power supply varies from 8kw-15kw for this series furnace.
Power on open water faucet put ceramic crucible in the machineput metal in the cruciblepress heating switchpress stop switchtongs the crucible and pour the metal liquid.
4 kg gold melting furnace Attention:
1.Can't be water-break during using the machine. If happens by accident, it needs to pick up the crucible at once, or the heating coil will be damaged.
2. Don't press the heating switch without crucible.
3. Press stop switch first, then pouring the liquid after the metal melted.
4. If the work is finished everyday, please take away the crucible then shut off power.
5. When water flow indicator light is shut off, it stands for out of water or low water pressure. And now the machine will start the function of protection, the gold melting machine will stop heating.
Application of Medium Frequency Induction Copper Melting Furnace:
1.Non-ferrous and ferrous metals melting;
2.Precious metal melting, like gold, sliver, platinum;
3.Semiconductor material melting;
4.Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc.
Main characteristics:
1.Light weight, small size.
2.Different shape and size of induction coil can be changed easily to heat different parts.
3.Mul-tidisplay functions, with displays of over current, over voltage, water failure, phase failure, etc.
4.Simple to operate, a few minutes is enough to learn it.
Foshan metech aluminium technology co., ltd is a professional manufacturer, exporter and supplier of the full aluminium industry equipments and machinery, such as aluminium melting furnaces, aluminium holding furnaces, continuous casting and rolling machines, coal gasifier, aluminium dross processing machines , permanent magnet stirrer ect.
We could offer all kinds of melting furnaces with different capacity (from 3 ton to 100 ton), different type ( regenerative furnace, reverberatory oven, tilting or stationary) , different shape( round, rectangular or vertical), different fuel ( oil fired, gas fired, electricity power ) etc. Different application (aluminum ingot, aluminum billite, recycling aluminum, aluminum scrap , wire and cable) etc.In a world, we could degsign and make the melting furnace according to your condition and need. So please tell me your detail conditions. The raw materials, daily outptu capacity, finished products etc.
As the most experienced Vacuum Induction Melting Furnace manufacturer in China, ShinTek Vacuum Induction Melting Furnace can be used for a wide of industries, can melting and pouring Ni-based alloy, special steel, precision alloy, NdFeB, Dysprosium metal, activated metal, super alloy, hydrogen storage material, magnetic material and so on…
Vacuum Induction Melting Furnace Specifications:
Model STVIM-10 STVIM-25 STVIM-50 STVIM-100 STVIM-200 STVIM-500 STVIM-1000 STVIM-1500
Working zone size 5*3*2 4.8*4*2.5 9.8*5*3.2 9.8*5.5*5.0 11*8.7*4.6 12.5*8*6 16*12*7.6 17*14*8.5
Load (KG) 10 25 50 100 200 500 1000 1500
Power 40KW 50/100KW 100KW 160KW 200/250KW 500KW 500KW 1000KW
Voltage 300V 175V 375V 375V 375V 700V 700V 700V
Frequency 4000Hz 2500Hz 2500Hz 2500Hz 1600Hz 1000Hz 500Hz 500Hz
Max. temperature 1600?
Temperature uniformity +/-5?
Ultimate vacuum level (Cold) 6.7*10-3Pa
Leakage rate =4Pa/h
Remark: The Vacuum Induction Melting Furnace can be customized for your specific project, and also can be equipped with casting furnace for your melting and casting process.
Vacuum Induction Melting Furnace features:
(1) Vacuum Induction Melting Furnace – Patented hotzone design enable a high energy efficiency;
(2) Vacuum Induction Melting Furnace – Suitable for most of metallurgy industries, can be customized for users;
(3) Vacuum Induction Melting Furnace – Two heating system are available for choose, either thyristor frequency converter or IGBT power system.
(4) Vacuum Induction Melting Furnace – Two feeding method for choose: Manual or Semi-continueous;
(5) Vacuum Induction Melting Furnace – Friendly control system.
This furnace adopts electromagnetic induction smelting, the structure is very simple, does not need to do the foundation. Cooling method can be water cooling or air cooling. The furnace body is tilted by a reducer, which can be tilted manually when power is cut off. The noise meets the environmental protection standard and is less than 60 decibels.
Minimum Order Quantity: 1 Unit
Melting Material: Silver
Type Of Furnace: Induction
Voltage : 220-380 V
Melting Time : 30-35 mins
Power: 10 KW to 100 KW
Capacity: Available in 5 Kg,10 kg,15 kg,60 kg
Warranty: 1 Year
Duty Cycle : 100%
Frequency : 50 - 60 Hz
Some other important and useful qualities include:
Power conversion efficiency
Fast on/off switch time
Less current and voltage stress on power devices
A constant output of power despite input power fluctuations
Reliable, easy to maintain and service
Compact in size easy to install and simple to operate
Product Details:
Melting Time: 15-20 minutes
Voltage: 220-380 V
Melting Material: Copper
Power: 10 KW to 5000 KW
Brand: Foster
Surface Treatment: Color Coated
Phase : Three Phase
Body Material: Mild Steel
Warranty: 1 Year
Duty Cycle: 100%
Frequency: 50 - 60 Hz
Capacity: Available in 5 Kg,10 kg,15 kg,200 kg,10 ton
Here are some of the reasons why induction furnaces ideal for melting of copper:
Power Regimes:
Induction melting furnaces tend to be more flexible when it comes to alloying. These furnaces can be easily shut off any time the plant or factory closes, and relining is fairly quick and simple. They also tend to be more economical in terms of energy consumption, and they usually have a longer refractory lifetime. In the Induction furnace melting rate is very fast and large quantity of the metal can melt very quickly.
Reliability:
When it comes to melting copper, a copper furnace based on induction is far more reliable than most others. Due to latest IGBT technology and standard built up the maintenance of furnace is almost nil, manufacturers can get the most out of this type of furnace without the need for any repairs.
Cleanliness:
It''s well known that induction furnaces emit far less pollutants than other types of furnaces. Not only does this mean that you are protecting your employees from breathing in harmful substances, but having a clean atmosphere will also prevent any additional oxidation of the copper.
Energy Efficiency:
A recent study noted that today''s modern induction furnaces can achieve higher electrical efficiency levels. That means less of a negative impact on the environment, and it means you won''t be wasting more on energy costs.
Melting Material: Brass
Voltage: 220-380 V
Melting Time : 30-60 mins
Brand: Foster
Rated temperature: 1200 degree Celsius
Power: 10 KW to 5000 KW
Capacity: Available in 5 Kg,10 kg,15 kg,200 kg,10 ton
Warranty: 1 Year
Frequency: 50 - 60 Hz
Features:
Easy to operate
Long service life
Low maintenance
Other Details:
High efficiency
Maximum melt rate
Top quality and long life
Innovative design
Optimal productivity
Lower density metals like aluminium require evenly distributed heat for melting, and the heat must be maintained at a precise temperature. Induction type aluminium melting furnace, utilizing an alternating current coil (electromagnetic induction) to melt the aluminium. Water is used as a coolant for the system. In an induction melting furnace the action of the electromagnetic field actually stirs the aluminium as it melts, allowing the aluminium to maintain its integrity.
The aluminium melting furnace is clean (non-polluting), energy-efficient, easy to control and can melt aluminium quickly. Induction furnaces in general are far less expensive to the operating and maintenance budgets, as well.
Product Details:
Minimum Order Quantity :1 Unit
Rated Power (KW) :10 KW to 80 KW
Melting Time :30-60 mins
Automation Grade :Semi-Automatic
Rated temperature :1200 degree Celsius
Capacity :Available in 5 Kg,10 kg,15 kg,100kg
Warranty :1 Year
The melting furnace is used for the melting of Aluminum alloy. It applies regenerative combustion system .
The furnace has no auxiliary exhaust duct, which means the furnace has a higher residual heat recycle rate and a lower temperature of exhaust smoke (less than 200 ),at the same time such design is cost saving.
The furnace is featured with high level of automation and security as well as low energy cost and burning loss.
The furnace has applied electric configuration from Honeywell, Siemens, ABB and Schneider and it has cuttingedge advantagesin the field of efficiency andenergy saving in Chinese Aluminum industry.
First, the complete set of equipment:
The system includes: an electric furnace 1 .5 t; a 1500 KW SCR frequency power; a rectifier transformer owned 1 600 KVA (10KV / 2 * 750V); a control box furnace convenient operating. A total of one set.
Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
Foshan Hengyang Furnace Manufacturing Co.,Ltd was established in 1999. located in Foshan city, Guangdong province,China. where is 20km from Guangzhou Baiyun International airport, traffic is very convenient. As a hi-tech private enterprise integrating production, R&D and marketing of induction heating equipment including intermediate frequency furnace and is one of the largest leading intermediate frequency furnace manufacturers in China.
Mare than 20 years experience
Export to over 70 countires
ISO& CE certificate
Experienced and Professional engineers
3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting.
4.Characters and Advantages:
1) Constant power output, speedy melting, good electricity saving efficiency.
2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start.
3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee.
4) Easy to operate, suitable for all casting process.
