HJ-1139 Annealing Tunnel Furnace
SPECIFICATIONS:
Annealing Tunnel Furnace
A machine for gold, silver and copper material chains annealing.
Voltage: 380V
Power: 16KW
Machine dimension: 300 * 50 * 130cm
Weight: approx. 500kg
Furnace length: 3 meters.
Apply gas: Ammonia.
Our Annealing Furnaces include Antioxidation Annealing Furnace, Annealing Tunnel Furnace. In addition, if you are interested in our Gold Melting Furnace, you can call oe email us at any time , we will send you our price list.
HJ-1118 Antioxidation Annealing Furnace
Apply international high technology, we have designed this antioxidation annealing furnace with high quality and high performance for precious metals. The main parts apply tungsten alloy imported which is durable for use. Will not be morphed or oxidative. The maximum can be up to 1100°C. Annealing process is completed under protection of Ammonia which is to make sure the workpieces will not be oxidative, will not be lossless, color will not be changed. This device has a 24-hour timer switch function. Completion alarm settings, with circulating water systems, smart thermostats and other control systems.
Ammonia is applied during the annealing process to prevent oxidation or discoloration Equipped with timer, alarms, built-in circulating water systems, and thermostats.
We have established ourselves in international markets as a trusted firm, which is dealing in Annealing Furnace. It is made by utilizing highly qualitative components following the specifications of given by our patrons so as to gain their optimum satisfaction. In addition to this, the fabrication of this furnace is completed within committed time-frame. Reasonable amount is charged for fabrication of Annealing Furnace to suit clients\' budgetary constraints.
Established in the early 80s of last century, weâ??re (Suzhou Dongsheng Industrial Furnace Co., Ltd.) specialized in researching, developing, designing and manufacturing of all kinds of industrial furnaces, such as Natural Gas Bell/Hood-type Annealing Furnace, Pit-type Vacuum Annealing Furnace, Trolley-type Electrical Heating Annealing Furnace, Spheroidizing Furnaces and so on ......all industrial solutions for the heat treatment of metal works industry. The Fuel Type(Gas) or Heating System(Electricity) can be selected based on the different requirements or conditions for/by the customer. You may refer to our website for more details: www.dsfurnace.com
We have established the direct contact with many overseas buyers. We provide integral service of designing, manufacturing, installation and commissioning and have helped them to reduce their costs of equipment investment and production.
Main Specifications:
Inside Chamber Size dia60x300mm(diameter2.5" x 12")
Standard Working Temperature 1650 . C ( continuous )
Maximum Working Temperature 1700 . C ( < 3 hrs)
Temperature Control 30 steps programmable and PID automatic control
Heating Rate 0~10 . C / min (suggestion: =< 10 . C)
Temperature Accuracy +1 . C
Heating Element MoSi2 heating elements
Working Voltage AC 220V Single Phase 60/50 Hz (or according to your requirement)
Max. Power 5 KW
Net Weight 150 Kg
Plastic paper inside, Polyfoam filled, Wooden box outside.
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Magnesia Bricks Description
Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application.
Magnesia Bricks Features:
It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature.
Magnesia Bricks Application
Basic open-hearth furnace for steelmaking
Electric furnace bottom and wall
Permanent lining of oxygen converter
Non-ferrous metal metallurgy furnace
Hyperthermia tunnel kiln
Lining of rotary cement kiln
Heating furnace bottom and wall
Regenerative chamber of glass furnace
Magnesia Bricks Properties
High Refractoriness
Good alkaline slag erosion resistance
High apparent initial softening temperature
Good thermal conductivity
High thermal expansion
Magnesia Bricks Manufacturing Process
Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.
Industrial Annealing Furnace and Annealer Oven Stove for Steel Wire Coil Metal Parts Heat Treatment.
Annealing Furnace means Pit Type Furnace. Double Block Furnace can load two block for high capacity once. Single Block Furnace only take one block liner. Annealing Furnace adopts separate zones to control heating temperature well.
Annealing Furnace for Heat-treating & Tempering.
Specifications and models DL2-300-2
Effective dimensions (mm) 1500Ã??2700Ã??2100
Overall dimensions (mm) 1700Ã??3500Ã??2200
Wire loading space (mm) 1200Ã??2050*2
Furnace foundation pit dimensions 2600WÃ??4800LÃ??2400H
Rated power (Kw) 300kw
Number of heating zones Two zones
Rated voltage 380v 50HZ
Maximum temperature 1000 degrees
Common temperature (â??) 950 degrees
Electrical control system PID intelligent control/ 7-inch color touch screen control
Control accuracy (â??) �±2.5 degrees
Furnace temperature uniformity (â??) �±10 degrees
Furnace bottom plate With furnace bottom heating including furnace bottom plate material CrMnN
Theoretical loading capacity (Ton) 17
Lifting mechanism Lifting furnace cover
Annealing is a metal heat â?? treatment process. It involves slowly heating the metal to a certain temperature, maintaining this temperature for a sufficient period, and then cooling it at an appropriate rate. Sometimes, the cooling is natural, while other times, the cooling rate is controlled. This process is crucial for modifying the properties of metals.
ShinTek Vacuum Annealing Furnaces can be used for annealing varieties of materials, such as High Speed Steel, Die Steel, Alloy Steel, Aluminum and Aluminum alloy die, Ti alloy, Precision alloy, Stainless Steel, High temperature alloy, refractory metal, hard metal etc…
Vacuum Annealing Furnace Specifications:
Model STVF-A-80 STVF-A-100 STVF-A-150 STVF-A-200
Working zone size 600*400*400 750*500*500 900*600*600 1200*800*800
Load (KG) 200 300 500 1000
Power 80KW 100KW 150KW 200KW
Max. temperature 1100?
Temperature uniformity +/-5?
Ultimate vacuum level (Cold) 5*10-4 Pa
Leakage rate =0.67 Pa/h
Remark: The Vacuum Annealing Furnace can be customized for your specific project.
Vacuum Annealing Furnace features:
(1) Vacuum Annealing Furnace – Patented hotzone design enable a high energy efficiency;
(2) Vacuum Annealing Furnace – High vacuum level, enable it can be used for a wide of industries;
(3) Vacuum Annealing Furnace – Several kinds of heating elements for choose, customized for your specific projects: Graphite, SS, Ni-Cr, Mo, MoLa, TZM, Tungsten…
(4) Vacuum Annealing Furnace – Reasonable hotzone design enable a high temperature uniformity;
(5) Vacuum Annealing Furnace – Friendly control system.
Application:
This kind of furnace is used for annealing of various kinds of metal work pieces. For example, steel material and copper material.
Structure:
1. Furnace shell body:
The shell is rolled of 4mm steel plate, with strengthening profiled bar. The inside lining is built of aluminum silicate fiber cotton or bricks and typing bricks that placed evenly. Resistance wire is put on the bricks.
2. Furnace cover
The furnace cover is made of 25MM steel plate. An insulating course is made the under-part of the cover.
3. There is a vacuum pressure gauge set on the furnace cover.
4. The furnace retort is made of 8MM stainless steel. A stop-off strip is welded on the bottom .On the top, there is a cooling water jacket and a sand seal device with binding bolt.
5. Heat element
There are three kinds of resistance wire , 0Cr25Al5íó0Cr27Al7Mo2 and Cr20Ni80 ,for coiling.
SHS type black annealing equipment specializes in heating steel pipe to black annealing treatment temperature, and then cooling it to indoor temperature by water. Advanced inductor heating power is new type DSP+IGBT structure energy-efficient production. It is IGBT inversion and employ DSP do full digital accurate control, full air cooling structure (inductor water cooling) reduces system loss. It has set with self-protection and self-diagnostic function. It can save about 15% energy than congeneric product.
Material applied: 300series austenite, 400 series ferrite, dual-phase steel
(Note: According to pipe diameter,thickness and production speed to match power. Moreover, the steel pipes need to be pickled after annealing.)
Vertical bottom loading annealing furnace is satiable for bright annealing of materials like tool steel, die steel, high-speed steel, ultra-strength steel, magnetic material, stainless steel and non-ferrous metal. It is also specially used for vacuum annealing of large size jobs which is easy to deform, such as long pole-shape parts, shaft parts, board parts, etc.
Horizontal vacuum annealing furnace is applied for bright annealing of materials like tool steel, die steel, high speed steel, ultra-strength steel, magnetic material, stainless steel, non-ferrous, etc.
1 - With the large air volume hot air circulating fan, direct driven, frequency control jet-flow heating.
reasonable solution on the circle of hot air circulation and air velocity, improve the guiding plate structure, equipped with reasonable hot air circulating duct, ensuring the uniformity of furnace temperature is within plus/minus 3 degree.
2 - Advanced PLC control technology and intelligent instrument dual control technology ensure the reliability of annealing process.
3 - With Nitrogen atmosphere protection technology, the furnace can reach very low oxygen content control (oxygen control less than 1000PPM), and very low nitrogen consumption (less than 40NM3/H).
4 - The gas radiant tube heating annealing furnace is equipped with high efficiency and energy saving burners, various types of heat-resistant alloy radiant tubes, especially pulse combustion control technology, which can achieve extremely high temperature control precision and the lowest gas consumption.
Function
1. Reduce the hardness of steel pipes, improve the plasticity, to facilitate cutting machining and cold deformation.
2. Fine grains and homogeneous steel organization and composition, to improve the performance of steel, also to make preparation for the heat treatment.
3. Remove the residual internal stress in steel, to prevent deformation and cracking.
Feature
1. No need pre-heating. Comparing traditional black annealing furnace, it only takes 10-15 minutes to reach the exact temperature.
2. No need re-straightening. UsingÃ? rotary tube delivering structure, there is only tiny deformation after heat treatment.Â
3. Automatic uploading tubes, with strict docking of front and rear tube's end.
4. Fully automatic running, saving labor cost.
Large diameter welded pipe black annealing machine is a special machine for heating the steel pipe to solution temperature and then cool it to room temperature. This machine adopts the advanced induction heating power supply, the new type DSP+IGBT power supply. It uses IGBT inverter, DSP precision control, air-cooling structure( water cooling for induction coil), reduce the loss of system. It has perfect self-protection and self diagnostic function, saves 15% energy comparing with the similar product. It is the first machine that could annealing such large stainless steel welding pipes.
Process Flow
Continious type stainless steel pipe bright annealing furnace can heat the stainless steel welded pipeto 1050 C then cool it to the temperature lower than 100 C under the protection of hydrogen.The heating power supply of the intermediate ferquency induction is the newest DSP+IGBT structure.With DSP digital control system,there are self protection and self diagnostic functions.With small volume,it heats pipes rapidly and efficiently with energy-saving and low-waste features.The especially developed inducer designed according to the features of stainless steel can save 15%-20% energy in contrast of other products of the same class.Using hydrongen as of gas every minute.
1.Power system
a.Medium frequency power that inverter by IGBT transistor
b.Slot compensation power
2.Movable bright annealing section and cooling tunnel
c.Induction heating section
d.Heat preservation section
e.Cooling water tunnel
f.Gas protection device
g.Infrared thermometer
h.Gas pressure detector
i.Circulating-outside water colling system
Mo1 99.95% Molybdenum Plate Moly Foils Annealed For Furnace Heating Elements
Molybdenum foils from 0.005 inches to 0.150 inches in thickness is classified as molybdenum refractory sheet. It is used for fabrication of sintering boats, high temperature furnace heating elements and heat shields.
Molybdenum sheets from 0.187 inches to 3 inches in thickness is classified as Molybdenum refractory plate. It is widely used in the construction of furnace tooling and parts and as a feed stock for the fabrication of parts for the electronics and semiconductor industries.
Moly Foils Features:
Purity: >=99.95%
Density: >=10.1g/cm3
Thickness: >=0.05mm
Width: 20-600mm
Length: Less than 2000mm
Grade: Mo1, TZM, Mo-La
Standard: ASTM, GB3876-83
Surface: Hot rolls, bright, ground
310S stainless steel coil is widely used in kiln, high-temperature furnace, boiler, furnace liner high-temperature equipment, such as kiln car, boiler liner, high-temperature furnace, high-temperature furnace tube, combustion machine liner, etc. It can be used for high-temperature equipment. The product is resistant to high temperature and heat. 310s stainless steel plate has good creep strength and can work continuously under high temperature. The working temperature of 310S stainless steel is 1200, and it can work continuously at 1100. It is mainly used to manufacture high temperature exhaust pipe, high temperature furnace, high temperature furnace liner, crematory furnace and other steel grades requiring heat resistance, as well as high temperature and high temperature contact parts.
Name
310S Stainless Steel Coil
Standard
JIS, AiSi, ASTM, GB, DIN, EN
Material
310S
Surface Treatment
BA/2B/NO.1/NO.4/4K/HL/8K/EMBOSSED or according to customer requirements,etc.
Width
100mm-2500mm or as required
Thickness
0.1mm-4mm or as required
Length
As customer's request
Inspection
Fully accept all the third party to test before shipment.
Packing
Standard Export Seaworthy Package.Suit for all kinds of transport,or as required.
Payment Terms
L/C, T/T ETC.
Stainless steel coil is a thin steel plate supplied in coils, also called strip steel. There are imported and domestic products, divided into hot-rolled and cold-rolled. According to the needs of different users, we can also order a variety of special-shaped steel materials.In order to ensure that the yield strength, tensile strength, elongation and hardness of various stainless steel coils meet the requirements, the stainless steel coils must undergo heat treatment such as annealing, solution treatment, and aging treatment before delivery
GGBS (Ground Granulated Blast Furnace Slag) - is a by-product of iron and steel manufacturing, obtained by rapidly cooling molten slag from a blast furnace and then finely grinding it into powder. It is widely used as a cementitious material in concrete production.
GGBS Applications
1) Cement Replacement - Used in blended cements (PSC, PPC) for greener products.
2) Ready Mix Concrete Production -Enhances workability, strength, durability and lifespan of structures
3) Road Infrastructure - Used in Pavements, Bridges, Tunnels for longevity.
4) Marine & Underground Structures - Provides high resistance to chloride and sulphate attacks
