Specifications:
The high strength-to-weight ratio and raised anti-skid patterns, make Hindalco's flooring sheets ideal for use in a number of flooring allocations, especially for bus, truck and rail coaches, loading bays, kick plates, stair treads and catwalks.
The aluminium flooring sheets and plates are resistant to corrosion and denting and able to withstand severe conditions of abrasion.
Light, rust-free, hygienic and easy-to-clean, Hindalco's sheets and plates are manufactured with state-of-the-art equipment and sophisticated process technology. Stringent quality control measures have made them a standard in the aluminium flooring market.
Packing
The flooring sheets are packed loose or in poly-laminated gunny with hoop iron strap and clip, with edge guards and placed on a wooden pallet.
Applications :
Flooring for buses, trucks and rail coaches
Floors for loading bays, kick plates, stair treads and catwalks
Aluminium is used extensively in the transport industry due to its high strength to weight ratio and its excellent impact absorption qualities. Western countries use an average of 140kg of aluminium per vehicle, whereas it stands at 40kg per vehicle in India.
Hindalco's high-quality aluminium is preferred for its superior alloy composition and metallurgical properties that meet stringent performance parameters. Our expertise is backed by the superior Wagstaff AirSlip casting technology. From brakes to ignition, transmission to suspension, cooling and exhaust systems to windows and structurals, ornamentals to accessories, automobile heat exchangers and registration plates, Hindalcoâ??s superior aluminium material is for making the most precise automobile components.
As one of India's largest producers of flat rolled products, Hindalco's aluminum sheet is produced from its own cast slabs or continuous cast coils, rolled down to customized thickness, gauge and tolerances. Our hot rolled plates are durable and deliver long lasting performance.
Stretched plates
Thickness limit 6 - 12 mm
Length limit 2000 -4000 mm
Applications :
Electrical busbars and ducting
Tanks
Ships, boats (corrosion-resistant and weldable plates)
Defence and industrial uses (strong alloy plates)
Aircrafts
Everlast, a Hindalco brand, launched in December 2002, is made of aluminium and is ideal for all roofing and cladding needs. It is easy to use, durable and economical to work with. Using aluminium for roofing has many benefits. Some of them are the following:
Aluminium roofing sheets are extremely light and have a high strength-to-weight ratio.
Aluminium is an increasingly popular choice for use in installations and buildings. It is corrosion-resistant in almost any kind of environment. Even in highly corrosive industrial environments, it is resistant to fumes and vapours of organic compounds and to chemicals like ammonia, carbon dioxide and acids such as hydrochloric acid, nitric acid and sulphuric acid. Such corrosion resistance gives the metal a long life and keeps it looking good throughout its life.
The shine and brightness of aluminium livens its surroundings, and, because it doesn't stain, discolour or rot, it keeps its brightness and shine for a long time. Aluminium corrugated sheets can take a variety of finishes, colours and textures, which protect them and further enhance their appearance.
An aluminium structure can be easily dismantled, transported and re-assembled in a new location.
Though the metal is a good conductor of heat, its high reflectivity for radiant heat and light (75 to 80 per cent when new, 60 per cent after several years) keeps the interiors of aluminium building from five to eight degrees celsius cooler in summer, while its low emission rate cuts heat loss in winter.
Width
Hindalco's aluminium sheets are available in the following widths (unit mm):
Troughed Overall Effective
Ind. 6 795 750
Ind. 7 920 875
Ind. 8 1044 1000
Circular corrugated Overall Effective
10/3 800 750
16/3 1250 1200
12/3 950 900
Length
Between 1500 to 6500 mm. Other lengths may be provided on request.
Young's Modulus
Young's Modulus or modulus of elasticity for aluminium is 7.0x104 mpa.
Finish
Everlast is available in mill and stucco finish. Colour-coated sheets can be provided on request.
Curvomatic and tiled profile sheets are offered.
Workability
Everlast can be bent to the required shape. It is subject to the bend radii of the alloy.
Applications
Cladding for roofs and walls
Industrial buildings, warehouses, aircraft hangers
Indoor and outdoor stadiums
Insulation and protection of fuel storage tanks and industrial boilers
Wall panels for high-rise buildings
Residential roofing
Roof-on-roof roofing
Exhibition pavilions
Poultry farms
False ceilings
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Hindalco's closure stock is rolled to very fine tolerances to yield more closure per tonne of stock and to allow uninterrupted operation of high-speed, multiple-cavity presses. Its strength, high formability, low earring and printable surfaces make it ideal for pilfer-proof caps and vial seals.
Packing
Sheet: Sheets are placed in wooden boxes on wooden skids with runners along the length of the sheet. They are wrapped in HDPE with a hardboard on top and bottom of the stack. Hoop iron strapping runs along the length of the sheets. Silica gel packets are put in the boxes for moisture protection.
Alternatively, they are wrapped in a poly-laminated gunny or polythene, strapped with a hoop iron strap and clip and placed on a wooden pallet. Edge guards are used and the sheets are wrapped with protective thermocol sheets.
Coil: Coil is placed on wooden pallets in either eye-to-sky or eye-to-wall condition, wrapped in HDPE fabric and hardboard, and strapped with hoop iron. Silica gel packets are used for moisture protection.
Applications :
Pilfer-proof caps
Vial seals
Cream containers and caps
By meeting stringent specifications of globally competitive companies, Hindalco's flat fin stock has proved its worth in air conditioners, car radiators and heat exchangers. With the help of high-quality ingots, state-of-the-art gauge and shape control and precision slitting, we manufacture fin stock that has tight gauge tolerances and excellent slit edges. A tight build-up combined with internal sound metallurgical properties produce good drawability required for all types of finning
Packing
Hindalco's flat fin stock is packed on wooden skids in either eye-to-sky or eye-to-wall condition, wrapped in HDPE fabric and hardboard and strapped with hoop iron. Moisture protection is ensured with silica gel packets and as the final step, the entire packed product is placed in a wooden cage.
Applications :
Air conditioners
Car radiators
Automobile heat exchangers
Hindalco meets global standards in the manufacture of its cable wrap stock, which is widely used in various cable brands.
With the help of high-quality ingots and state-of-the-art control systems, Hindalco manufactures cablewrap stock with tighter gauge tolerances and meets excellent elongation and length requirements
Specifications:
Hindalco's lamp cap stock combines strength and high formability with high resistance to softening in vitriting. Manufactured at modern and well-equipped mills, it can be rolled to very fine tolerances, allowing more caps per tonne of coil and enabling uninterrupted operations of high-speed forming presses.
Surface quality
Surface has a corrosion resistant oil coating.
Applicable standards
ASTM - B - 209M, Aluminium association aluminium standards and data, Hindalco manufacturing limits (as applicable).
L8S is a Hindalco innovation.
Packing
Lamp cap stock is placed on wooden skids in an eye-to-wall position. It is wrapped in HDPE fabric and hardboard and strapped with hoop iron. Moisture protection is ensured with silica gel packets and the entire packed product is placed in a wooden box.
Specifications:
Hindalco's Printed Circuit Board (PCB) entry sheets are manufactured with state-of-the-art equipment which matches international standards. Tight thickness tolerance, flatness, dimensional accuracy and grease-free surface and hardness optimal for burr-free drilling required in the manufacture of PCB are ensured.
Continuous upgrades and process improvement enable us to keep pace with the demands of its ever-growing clientele
Applicable standards
ASTM-B-209M, Aluminium association aluminum standards and data, Hindalco manufacturing limits (as applicable).
Packing
The PCB entry sheets are wrapped with HDPE, hardboard on top and bottom of the stack, hoop iron along the length of the sheets and is placed on wooden skids with runners and finally put in wooden boxes. Silica gel packets for moisture protection are used.
Specifications:
Hindalco's cold rolled sheets are precision-finished to meet the international standards for tight thickness, tolerance, flatness and dimensional accuracy. Sound metallurgical properties for further fabrication, anodising characteristics and a blemish-free surface make it useful in both commercial and general engineering applications
Applicable standards
ASTM - B -209M, Aluminium association aluminium standards and data, Hindalco manufacturing limits (as applicable).
Packing
Cold rolled sheets are wrapped in HDPE and placed on wooden pallets which have runners along and across the length of the sheet. An angle board is attached to the edges for edge protection, plyboard is placed on the top and bottom of the stack and the package is strapped with hoop iron straps. Silica gel packets are used for moisture protection.
Applications :
Defence
Industrial engineering
Transport road, rail, air, marine
Building and Construction
Fan blades
Electrical engineering
Specifications:
Hindalco meets international standards in the manufacture of litho stock used for high-quality reproduction needs in offset printing.
Rolled from scalped ingots using sophisticated, state-of-the-art rolling facilities for shape and gauge control, Hindalco's litho stock is tension levelled to ensure flatness and then solvent cleaned to remove excess oil and loosen aluminum fines.
It is available in sheet and coil forms.
Packing
Both sheet and coil are wrapped with poly-lined bitumen gunny and hardboard and placed on a pallet.
Hindalco's spiral fin stock is an established product in the market for heat exchange applications. With the help of high-quality ingots, state-of-the-art gauge and shape control and precision slitting, we manufacture fin stock that has tight gauge tolerances and excellent slit edges. A tight build-up combined with sound internal metallurgical properties makes it suitable for all types of finning. The product meets the stringent specifications of globally competitive companies.
Slit quality
Free from nicks, cuts and heavy burrs.
Coil build-up
Uniform and tight enough to be handled horizontally.
Applicable standards
ASTM - SB -209M, Aluminium association aluminum standards and data, Hindalco manufacturing limits (as applicable).
Packing
Spiral fin stock is placed on wooden skids in an eye-to-sky position. It is wrapped in HDPE fabric and hardboard and strapped with hoop iron. Moisture protection is ensured with silica gel packets and the entire packed product is placed in a wooden box.
During Hindalco's copper production process, by-products such as sulphuric acid and copper slag are formed. Sulphuric acid is partly converted into phosphoric acid, which is then made to react with ammonia to make di-ammonium phosphate (DAP) fertiliser. During the process of making phosphoric acid, phosphogypsum and hydrofluosilicic acid (HFA) are formed. HFA is partly utilised to make aluminium fluoride, and rest is sold in the market.
Sulphuric acid
Hindalco produces sulphuric acid of IS 266/1993 technical grade. The sulphuric acid plants use the double contact double absorption (DCDA) process, and are designed by Monsanto Envirochem (USA).
Phosphoric acid
Hindalco's phosphoric acid plant is based on the Prayon Mark IV dihydrate technology provided by SNC Lavalin (Belgium).
Phosphogypsum
Phosphogypsum is a by-product of Hindalco's phosphoric acid plant.
Copper slag (iron silicate)
Copper slag is produced during the smelting process at Hindalco's copper smelter located at Dahej.
Aluminium fluoride
Hindalco produces aluminium fluoride by reacting HFA (a by-product of the phosphoric acid plant) with aluminium hydroxide (from Hindalco's aluminium manufacturing facilities).
Hindalco produces di-ammonium phosphate (DAP) fertiliser. It is the most popular phosphatic fertiliser because of its high nutrient content and good physical properties. The composition of DAP is 18% Nitrogen and P2O5 46%. Within the same facility, Hindalco can also produce nitrogen phosphorus potassium (NPK) complexes as value-added downstream products. It can manufacture NPK complexes such as 10:26:26, 12:32:16 and 20:20:0. Hindalcoâ??s DAP plant went on-stream in the year 2000, and has a capacity of 400,000 TPA.
Phosphoric acid is produced at Hindalco's phosphoric acid plant by the chemical reaction of sulphuric acid (generated as by-product from copper smelting process) and rock phosphate (imported). At the DAP plant, phosphoric acid and ammonia are reacted to form DAP. Imported potash is used to produce the NPK complexes.
The products are marketed under the well-known brand Birla Balwan, a name that commands preference among the farmers of Gujarat, Maharashtra, Rajasthan, Madhya Pradesh, Chhattisgarh, Haryana and Punjab, through a vast, established network of dealers, retailers and C&F agents. Operations are carried out through both private and institutional distribution channels. The products are packed in gusseted Lyril-green 50kg PP bags, and are transported to various destinations by rail and road, stored and then delivered to dealers, retailers, co-operative societies, and other customers in various marketing regions.
The customers are serviced through an experienced and qualified marketing team across all the seven states. Marketing, service-related activities, and farmer/retailer meets are regularly held at customersâ?? locations by well-trained field personnel.
Birla Phospho Gypsum is marketed in the agricultural field as a soil conditioner. The product contains 15-17 % sulphur, 20-22 % calcium and 1 % of P2O5. It is an economical input that adds nutrients to the soil and enhances its productivity, improvement and crop growth. Birla Phospho Gypsum is available in loose form, bulk and also in bags for convenience of handling and storage.
The popular brand, Birla Vishwas, caters to the market of diversified agricultural inputs
Hindalco manufactures coarse alumina hydrate, metallurgical alumina, special alumina and alumina hydrate. The chemicals business focuses on special alumina and alumina hydrates, which are products of in-house technological innovation by our Research & Development team at Hindalco Innovation Centre-Alumina(HIC-A). This research centre is recognised by the Department of Scientific & Industrial Research (DSIR), Government of India.
The chemicals business serves a wide range of customers across 32 countries around the world with special alumina and alumina hydrates. Alumina hydrates find use in applications like alum, poly aluminium chloride (PAC), zeolites, aluminium fluoride, and as fire-retardant filler in polymer composites. Our special alumina finds a good suit in applications like refractory, ceramics, polishing compounds, abrasives and glass.
Hindalco's captive bauxite mines in the Indian states of Maharashtra, Jharkhand, Chhattisgarh, and Odisha, supply high quality raw material to our refineries located at Belagavi in Karnataka, Muri in Jharkhand and Renukoot in Uttar Pradesh, India. The alumina refineries at Belagavi, Muri and Renukoot have installed capacities of 350,000 TPA, 450,000 TPA and 700,000 TPA respectively. The state-of-the-art alumina refinery at Belagavi is dedicated to the manufacture of special alumina and alumina hydrates.
Utkal Alumina International Limited (UAIL), the fully-owned subsidiary of Hindalco Industries located in Rayagada district, Odisha, operates a most modern 2.1 MTPA alumina refinery.
One of the largest integrated primary producer of aluminium in Asia. With a pan-Indian presence that encompasses the entire gamut of operations, from bauxite mining, alumina refining, aluminium smelting to downstream rolling, extrusions and recycling, Hindalco enjoys a leadership position in aluminium and downstream value-added products in India.
Our Indian aluminium operations are integrated and consist of bauxite mining, alumina refining, smelting and converting primary metal into value-added products. We have dedicated sources for critical raw materials such as bauxite, power and coal. We also have committed supply sources for auxiliary chemicals.
Our finished products include alumina, primary aluminium in the form of ingots, billets and wire rods, value-added products such as rolled products, extrusions and foils. Metallurgical alumina is used for our own captive needs. Chemical alumina and hydrates are used in range of industries including water treatment, fillers in cables and plastics, refractories and ceramics, glass among others.
Our facilities are in regions close to raw material sources, low cost and available labour and demand markets. This helps in reducing costs and improving profit margins. The technology upgrade has resulted in higher utilisation rates at our plants and improved efficiency.
We believe implementation of superior technology not only reduces costs but also provides superior and customised products, thus, improving our sales.
Hindalcoâ??s integrated complex at Renukoot, in Uttar Pradesh, India, houses an alumina refinery, an aluminium smelter and facilities for the production of semi-fabricated products. Power is sourced from our Renusagar power plant, located about 45km from Renukoot. Our facilities also include an aluminium smelter and an aluminium FRP facility (for rolled products, extrusions products and wire rods) at Hirakud (Odisha) with a captive power plant and coal mine, and alumina refinery at Muri (Jharkhand). Our Chemical grade alumina plant is located at Belagavi (Karnataka), and rolling mills at Belur (West Bengal), Taloja near Mumbai and Mouda near Nagpur (Maharashtra). Foil rolling facility is situated at Mouda near Nagpur (Maharashtra) and our extrusion plant at Alupuram (Kerala).
Hindalco's new age smelters at Aditya (Odisha) and Mahan (Madhya Pradesh), operating on state-of-the-art AP36 technology, have not only resulted in expansion of our capacities but also improved cost-efficiency of our operations. These smelters have their own captive power plants and source alumina from Utkal, our 100% subsidiary.
Utkal Alumina (Odisha) is a world class refinery with one of the lowest cost structure in the world. The bauxite for Utkal is sourced from Baphlimali mines by a 18 kilometer long conveyor, one of its kind in the world.
Hindalco's copper division, Birla Copper, operates one of the largest single-location custom copper smelters in the world. The custom copper smelter at Dahej in the state of Gujarat (west coast of India) houses three copper smelters, three refineries, two rod plants, a captive power plant, a captive oxygen plant, phosphoric acid plant, di-ammonium phosphate plant, precious metal recovery plant, captive jetty and other utilities.
Hindalco produces LME grade copper cathodes, continuous cast copper rods in various sizes, and precious metals like gold and silver. Hindalco is one of the major manufacturers of 19.6mm diameter copper rods, which is used for railway electrification. The co-product, sulphuric acid, is partly utilised to produce phosphoric acid and fertilisers like di-ammonium phosphate (DAP).
Birla Copper's brands, Birla Copper and Birla Copper II, are recognized for their high purity and consistent quality in the domestic as well as global markets. Birla Copper is an ISO 9001, 14001, 27001, 50001 and OHSAS 18001 certified company, registered on the London Metal Exchange as Grade-A copper brand, and certified as a Star Trading House having labs for chemical, mechanical and electrical testing accredited by the National Accreditation Board for Laboratories (NABL).
