Main raw materials:clay, shale
Henan zhengzhou mining machinery co., ltd has started the light expanded clay aggregate (leca) equipment manufacturing since company foundation. We always trance the new technology developing on the leca equipment manufacturing and have cooperate with the college and r&d institute to improve the equipment performance and function. Our leca equipment have been widely used in chinese leca manufactures and won the good reputation from customers. We have begun the exported business since 2010 and create the good economic benefit. We adopt the energy saved technology and get the good efficiency.
Our advantage
1. Energy-saving environment friendly
Advanced production process and large capacity for single production line with low heat loss. The advanced bag type dust collector, which is equipped in leca equipment, keeps exhaust gas below 30mg/nm3.
2. High degree of automation
Leca production line is fitted with temperature and pressure monitoring instrumentation, operating parameters of the computer display, and is capable of using advanced computer control to achieve automatic operation of the entire system.
3. Saving investment
Based on the features of light expanded clay aggregate (leca), double-cylinder insert type rotary kiln controls the preheating and calcination process. The energy-saving vertical preheater is equipped in leca production line with advanced process, and reasonable design and high level technology.
Production technology
Light expanded clay aggregate production line, when the raw material is clay or slurry, the production flow chart shall be consist of raw material process, mixing, granulating, insert type rotary kiln burning process, cooling process, screening and bag packing. When the raw material is shale, the production flow chart shall be consist of crushing, screening, single rotary kiln burning process, cooling process, screening and bag packing. The fuel could be coal, nature gas, biomass fuel.
Henan Zhengzhou Mining Machinery Co.,Ltd has started the Light Expanded Clay Aggregate (LECA) equipment manufacturing since company foundation. We always trance the new technology developing on the LECA equipment manufacturing and have cooperate with the college and R&D institute to improve the equipment performance and function. Our LECA equipment have been widely used in Chinese LECA manufactures and won the good reputation from customers. We have begun the exported business since 2010 and create the good economic benefit. We adopt the energy saved technology and get the good efficiency.
PRODUCTION TECHNOLOGY
Light Expanded Clay Aggregate Production Line, When the raw material is clay or slurry, the production flow chart shall be consist of raw material process, mixing, granulating, insert type rotary kiln burning process, cooling process, screening and bag packing. When the raw material is shale, the production flow chart shall be consist of crushing, screening, single rotary kiln burning process, cooling process, screening and bag packing. The fuel could be coal, nature gas, biomass fuel and etc.
LECA (Light Expanded Clay Aggregate) as a new environmental protection material is widely used in the construction field. It can be made of wallboard, brick and other new wallboard material. It also can be used for insulation, floor, lightweight concrete, water treatment and etc. Rotary kiln is the key equipment in the LECA production. The performance will effect the final LECA quality and production cost directly.
Our products advantages:
1. Rotary kiln drive adopts frequency conversion speed adjustment. High efficient and low power consumption.
2 .Low unit product fuel energy consumption.
3. Minus pressure operation and low powder dust pollution;
4. Simple process flow chart. Complete drying, granulating, burning simultaneously.
5. Compact layout, light system equipment weight and low investment.
Structure of our products:
1. Rotary Kiln can be divided into two parts: Drying Kiln and Burning Kiln.
2. The overall part is insert type layout. There is a connecting hopper in connection part. It is easy for maintenance.
3.It has the separated drive system. It is easy to control the separated rotation speed.
Henan zhengzhou mining machinery co., ltd has started the light expanded clay aggregate (leca) equipment manufacturing since company foundation. We always trance the new technology developing on the leca equipment manufacturing and have cooperate with the college and r&d institute to improve the equipment performance and function. Our leca equipment have been widely used in chinese leca manufactures and won the good reputation from customers. We have begun the exported business since 2010 and create the good economic benefit. We adopt the energy saved technology and get the good efficiency.
Our advantages:
1.Energy-saving environment friendly
Advanced production process and large capacity for single production line with low heat loss. The advanced bag type dust collector, which is equipped in leca equipment, keeps exhaust gas below 30mg/nm3.
2.High degree of automation
Leca production line is fitted with temperature and pressure monitoring instrumentation, operating parameters of the computer display, and is capable of using advanced computer control to achieve automatic operation of the entire system.
3.Saving investment
Based on the features of light expanded clay aggregate (leca), double-cylinder insert type rotary kiln controls the preheating and calcination process. The energy-saving vertical preheater is equipped in leca production line with advanced process, and reasonable design and high level technology.
Production technology:
Light expanded clay aggregate production line, when the raw material is clay or slurry, the production flow chart shall be consist of raw material process, mixing, granulating, insert type rotary kiln burning process, cooling process, screening and bag packing. When the raw material is shale, the production flow chart shall be consist of crushing, screening, single rotary kiln burning process, cooling process, screening and bag packing. The fuel could be coal, nature gas, biomass fuel and etc.
12477 Clay Aggregate Suppliers
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Boiler bed materials are made out of quality refractory aggregates of high alumina contents & of highly dense texture. Boiler bed material is ideal for obtaining perfect fluidization in boilers of Circulating fluidized bed combustion (CFBC) & fluidized bed combustion (FBC) boilers.
Boiler bed material of low ferric high temperature product is passed through high power magnetic separation process to eliminate free iron particles.
It is an appropriate product to sustain technical properties for fluidizing at high
temperature up to 1400 C under most critical working situation.
We offer finest refractory crushed boiler bed material of higher quality.
Our reputed company is widely involved in supplying a wide range of Aggregates. The commercial production of aggregates was initiated with the aim of catering to the overall building, construction and the infrastructure development community that uses aggregate as the critical raw material. With its contractual as well as commercial aggregate mining spread across Gujarat.
We serve the best quality of Aggregate all across the nations. Aggregate is composed of various particles used in construction as foundation. It includes sand, slag, stone and gravel etc. The aggregate that we offer acts as reinforcement to add strength to the overall composite material which gets used for constructions. The product that we offer goes through the quality inspection process. We offer this product at reasonable price range.
A member of kaolinite family, Ball Clay is renowned for its plasticity and green strength. They consists varying proportions of kaolinite, mica and quartz, with small amounts of organic matter and other minerals, and are commercially values because they increase the workability and strength of various ceramic bodies and have white or near white firing characteristics. Ball clay is processed to minimize the levels of coarse particles. This enhances better workability and higher strength.
Applications :
It forms a major part of many ceramic applications, including sanitary ware, tiles, table wares and to an increasing extent non-ceramic applications like functional fillers and advanced application for example technical ceramics.
China Clay is a clay mineral with the chemical composition AlSiO3O5(OH)3. It is layered silicate mineral. It is soft earthy, usually white in color, produced by the chemical weathering of Aluminium Silicate mineral like Feldspar. Commercial grades of China Clay are supplied and transported as dry powder form, semi dry noodle form or as slurry.
Applications:
- It is used in Cer/bamics for body & glazing of Tiles and Sanitary Wares.
- In paper it is used as filler. It is also used for paper coating purpose.
- It is used in paint also to extend Titanium Dioxide (TiO2) and modify gloss level.
- It is used in rubber to enhance reinforcement properties.
Bizwhite Activated Clay is a highly active, low moisture granulated acid-activated montmorillonite with unique surface chemistry.
Bizwhite Clay Catalyst is included in the universal oil product duty specification for clay treating of BTX. BizWhite Clay Catalyst is developed for adsorption and acid catalyst in fixed bed reactors. BizWhite Clay Catalyst is a product designed with a highly porous inner structure. This results in an accessible active site for reactants and lowers diffusion limitation for by products.
Bizwhite Clay Catalyst is designed for Olefin removal from BTX. BizWhite Clay Catalyst works excellent for the selective removal of olefins from Benzene/Toluene and Heavy Reformate (mainly Xylenes).
China clay belongs to the group of Minerals called Kaolinite. It is one of the most common minerals. Kaolinite clay occurs in abundance in soils that have formed from the chemical weathering of rocks in hot, moist climates—for example in tropical rainforest areas.
Comparing soils along a gradient towards progressively cooler or drier climates, the proportion of kaolinite decreases, while the proportion of other clay minerals.
We are supplier and exporter of Calcined China Clay.
We are offering an extensive range of high-quality Calcined China Clay that is used for paints, rubber and soap industries. Features: Chemically inert Correctly formulated Enhanced shelf life Specifications: Type: Powder Colour: White Packaging - As per Client Applications- Paints, Rubber and Soap industries.
China Clay is a clay mineral with the chemical composition AlSiO3O5(OH)3. It is layered silicate mineral. It is soft earthy, usually white in color, produced by the chemical weathering of Aluminium Silicate mineral like Feldspar. Commercial grades of China Clay are supplied and transported as dry powder form, semi dry noodle form or as slurry.
China clay is characterized by its fine particle size, high brightness and rheology. We develop fine and ultra fine grades of Hydrous Kaolin from our best reserves, for various industries including Paint, Paper, Printing Inks, Paper board, Rubber etc. China clay is a natural mineral found in partly decompo-sed granite, an igneous feldsparic rock. Chemically, kaolin is a hydrated aluminium silicate containing Al2O3.2SiO2.2H2O. Kaolin was first discovered in the mountainous province of Kiangsi, China in A.D. 500. The word kaolin derives from the Chinese character kaolin which means high ridge. It was first used by the Chinese to make high quality porcelain.
Product Specifications
PARAMETERS PI 96(noodles) PI 95(M) PI 94 PI 92 PI 90 1RL
RESULT (%) RESULT (%) RESULT (%) RESULT (%) RESULT (%) RESULT (%)
Loss of Ignition 13.56 13.81 14.82 13.31 13.190 10.850
Silica as SiO2 45.85 48.10 47.57 45.90 46.400 51.620
Iron as Fe2O3 0.29 0.30 0.35 0.536 0.300 1.530
Alumina as AI2O3 38.99 35.43 35.48 38.70 38.190 33.770
Potassium as K2O 0.047 0.20 0.035 0.067 0.083 0.210
Sodium as Na2O 0.048 0.24 0.051 0.0396 0.100 0.1400
Calcium as caO Trace 0.31 0.15 Trace Trace Trace
Magnesium as MgO 0.097 0.32 0.107 0.109 0.170 0.290
Titanium as TiO2 0.85 1.28 1.180 1.100 1.290 1.32
Firing Whiteness 92.00 87.59 89.20 89.90 81.60 63.00
L Value 95.89 94.54 95.33 94.83 93.07 87.71
A Value 0.40 1.23 0.56 0.65 0.72 1.72
B Value 3.39 3.00 3.78 3.30 5.90 11.70
Firing Colour Snow White Creamish White White Creamish Pinkish
Shrinkage 5.80 4.75 5.80 5.20 7.56 9.00
Firied Temperature C 1220 1220 1220 1220 1220 1220
Residue On 325# 0.34 0.25 0.36 0.24 0.88 1.08
Water Of Plasticity 36.00 34.00 38.00 41.00 46.0 41
Water Absorption 15.56 14.30 15.42 19.24 17.09 15.81
Dry M.O.R Kg/cm2 15.00 24.31 10.00 12.00 10.00 10.00
Fired M.O.R Kg/cm3 120.00 237.66 140.00 140.00 145.00 110.00
Our Premium Ball Clay is a highly versatile and refined clay material, ideal for a wide range of industrial and artistic applications. Mined and processed to the highest standards, this ball clay exhibits exceptional plasticity, workability, and consistency, making it a preferred choice for ceramics, pottery, and other specialized uses.
Key Features:
High Plasticity: Offers excellent molding and shaping capabilities, ensuring smooth and detailed forms.
Fine Particle Size: Provides a smooth texture and a fine finish, enhancing the aesthetic and functional quality of the end product.
Consistent Composition: Guaranteed uniformity in mineral content and physical properties, ensuring reliable performance in every batch.
High Purity: Minimal impurities, reducing the risk of defects and improving the overall quality of the finished product.
Excellent Workability: Easy to handle, shape, and process, suitable for both manual and automated production methods.
Firing Range: Suitable for a wide firing range, ensuring versatility in various firing techniques and temperatures.
Ball clay is majorly used as a basic material in the production of ceramics. They are fine-grained, highly plastic clays that are mostly used to make ceramic and sanitary ware. They are favored for their fluidity, unfired strength, and light color after firing
Some specialized ball clays can provide extreme whiteness to the products.
They are also employed as soil amendments in horticulture, refractories, polymers, adhesives, and sealants. We majorly source our ball clay mineral from the Bikaner region of Rajasthan.
The physical properties of ball clay are high plasticity and unfired strength, refractoriness, along with controlled residue.
The ball clay mineral has been an important mineral for the ceramic industry. We also use it in combination with other minerals. This leads to further enhancement of its properties and expands the usage of ball clay in many other industries. For instance, in sanitary ware, our ball clay mineral combined with Kaolin offers a cohesive advantage to the manufacturing.
Further, for tableware and crockery manufacturing, we mix our ball clay with kaolin, feldspar and quartz. This gives high enough plasticity and a great white tone to the finished fired product.
Ball clays are kaolinitic sedimentary clays that commonly consist of 20â??80% kaolinite, 10â??25% mica,
6â??65% quartz.
The plasticity and bonding properties of the ball clay make it the perfect mineral to be used in the making of walls and floor tiles. Ball clay is also used in producing electrical porcelain insulators due to its high insulating properties.
In the manufacturing of refractory bricks, we use our ball clay mineral which has high alumina content as binding agents. And, we can also use them as fillers and extenders in several industries such as plastics, rubber, pesticides, fertilizers and adhesives to mention a few.
We at Aryan Tiles have an enormous selection of ball clay minerals and with our thorough knowledge of how our ball clay mineral can be used in manufacturing and optimizing our customersâ?? end products. It is our promise to aid our clients with our technical expertise, dedicated customer support and the premium quality ball clay mineral to advance our customersâ?? end products
Backed by the rich industry base and experienced personnel, our company has been able to emerge as one of the eminent manufacturers, suppliers and exporters of Crude China Clay. Available in white, dark reddish, cream, yellow and reddish colors, this china clay is in a high demand across the globe. It find application to make sanitary ware, ceramic glaze, ceramic vitrified grades and refractory grade. The offered range is widely appreciated because of its accurate composition, purity and precise pH value. Our esteemed clients can avail from us outstanding quality of Crude China Clay at industry leading prices.
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