Operating Principle
By utilizing the production technology of our patent, the filtering plate consisting of two pieces of cavity-structures which is produced mainly by using corundum-based material. The process include raw-material classification, cleaning & selecting, mixing, high-accuracy molding through die stamping, stage-wise high-temperature roasting, repetitious painting of function layer, cleaning & choosing, finalizing gluing, performance testing, packing and placing in storehouse.
Repetitious roasting and layer-after-layer painting are adopted. Thus, the arrangement of pores (interior is big, exterior is small) is clear; The resistance at restoring of filtering plate's function is small; The cleaning of filtering plate is easy; The surface layer is of high strength and wear-resistant. The two pieces of cavity-structures are glued together using epoxy glue imported. The gluing is of high strength and is corrosion-resistant & wear-resistant.
Features and Applications
The ceramic filtering plates produced by our plant have been proved as successful in many beneficiation plants treating ores of copper, lead, zinc, iron, silver, sulfur, gold etc. The filtering plates are of high strength, easy to be cleaned for restoring of plate function. The maximum pressure for reverse cleaning reaches 0.3MPa that increases the performance of reverse cleaning & combined cleaning and raises remarkably the operation indexes of the filter. The service life of the filter exceeds 2 years that saves the investment & operation cost of customer.
The ceramic filtering plates produced by our plant have been proved as successful in many beneficiation plants treating ores of copper, lead, zinc, iron, silver, sulfur, gold etc. The filtering plates are of high strength, easy to be cleaned for restoring of function. The maximum pressure for reverse cleaning reaches 0.3mpa, the level that increases the performance of back cleaning & combined cleaning and raises remarkably the operation indexes of the filter. The service life of the filter exceeds 1 year that saves the investment & operational cost of customer.
Features:
1. High strength, abrasion and corrosion resistant and long service life
2. Size of micro pore is small (normally with diameter of 1.0um), strong capillary effect. Low power and energy consumption as filtrates drawn into micro pore automatically.
3. High filtration pressure drop (vacuum degree can reach-0.098mpa) and low moisture of filter cake.
4. Filtrate is clear and transparent with low suspended substances (21ppm), filtrates can be used as industrial circulation water.
The key to the ceramic filter is the porous ceramic filtration plate. The unique constructure of ceramic plate creates uniform micropores which establish the
Capillary action effect creating an almost absolute vacuum ( less than 0.096mpa) by which only liquid could flow through the plate and air cant pass through the plates.
Characteritics
1. Framework has high concentration, film has high intensity, excellent resistance to wear, compression and corrosion. White alundum is electrically melted and moulded into grads with 500t hydraulic press and 1800 whole agglomeration, pressure resistance can reach 8bar.
2. High open porosity and productivity; high filtering precision, low vacuum consumption. Fine materials, whole compound, stick without glue, good water permeability, open porosity can reach 92adopt 1800mesh superfine white alundum film-spraying pre-coating technique which has good capillary function and low vacuum consumption.
3. Many methods for regeneration, service life is greatly prolonged. It can be cleaned with organic solvent under high temperature and high pressure with good regenerating effect and long service life.
Alumina ceramic foam filters mainly used for filtration of aluminum and alloys in filter case .With the excellent corrosion resistance to molten aluminum and strict control of pore size& porosity, the filter can effectively remove micron impurity and provide stable laminar flow to realize higher-quality casting. The alumina ceramic foam filter manufactured by our company has been widely used in purifying system in the founding, low-pressure, semi-continuous, continuous casting of the liquid aluminum and aluminum alloy.
Characteristics:
1, stable chemical composition; 2, excellent bend and compression resistance strength;
3, completely sintering and uniform pore size; 4, three dimensional network structure and small steady-state error;
5, high porosity and low filtration hindrance; 6, high impurities attraction power and perfect filtration effect;
Vacuum ceramic filter is a new type of solid-liquid separation machine which is featured in energy-saving, high efficiency, low production cost, high automation level, smooth operation, low power consumption, low moisture of filter cake, low suspended solid and appears in the 1980s. It¡¯s extensively used for solid-liquid separation in such industries as ore beneficiation, metallurgy, petro-chemicals, paper making, coal, environmental protection and so on.
Working principle: under the effects of pressure difference, as the slurry penetrates filter media, particles are blocked at the surface of filter media and filter cake is formed while liquid goes through the media and drained away so as to separate solid from liquid.
Vacuum ceramic disc filters are the solid-liquid separation equipment, used to dewater mineral concentrates and
Hi-Tech Filter Manufacturing CGR filter cloth is shaped like an octagon and is caulked into a groove located around the outer edge of the recess plate to provide filter cloth support and ensure excellent filtration. Also provides strong sealing for a leak-free operation.
Please get in touch with Hi-Tech Filters to know more about our expertise in optimizing your dewatering problems!
www.hitechfiltersfabric.com
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Vacuum Ceramic Filter is now proven the most energy-efficient and enviroment-friendly solid/liquid seperation device which produces an almost absolute vacuum resulting in very dry cake. It makes use of microporous ceramic plates through which no air will pass and only liquid could flow instead of filter cloth.
The key to the ceramic filter is the porous ceramic filtration plate. The unique constructure of ceramic plate creates uniform micropores which establish the Capillary Action Effect creating an almost absolute vacuum ( less than 0.096Mpa) by which only liquid could flow through the plate and air canÆt pass through the plates.
The ceramic filter has been widely used in the field of mining and metallurgy ( such as nonferrous metal mine and fine powder coal ), chemical processing, food, medicine and ceramics industry. The particle size of the slurry varies from 0.5¦m to 3mm, specially suitable for solid-liquid seperation of sand-character materials. The excellent de-watering function could also be gained for clay-character materials after adjusting the properties of slurry.
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Hi-tech Filters is a proven leader in Filter Cloth for a host of mining, beneficiation & Palettization Process applications, including but not limited to processing of high-value metals such as:
Iron Ore
Zinc & Lead
Chromium & Nickel
Rare earths & Cobalt
Molybdenum
And more
Hi-tech Filters has a host of mining filter press cloth solutions and as the needs of the industry evolve, we will continue to innovate and provide engineered filtration solutions that address changing orebodies, locations, and increasingly demanding mining productivity requirements.
Polypropylene Mono x Multi Filter Cloth
Hi-tech Filters offering Polypropylene Monofilament x Multifilament Calendared Filter Press cloth to achieve over 2000 cycles in Iron Ore (Beneficiation and Palletization filtration)
Solutions for Abrasion and High-Velocity Slurries
Hi-tech Filters offers filter Cloth designed with welded High performance feed necks, which are:
Abrasion-resistant for longer cloth life
Designed to minimize product loss at the neck &
Excellent for extremely high velocity mining slurry.
Reduction in maintenance costs associated with the longer number of cycles between cloth changeouts
Better cake release
Significant increase in filter presses up-time
Lower documented cake moisture for lower hauling costs
Did you know that Hi-tech Filters custom-manufactures top-quality replacement cloth for all makes and models of mining filter press and we will custom-design fabrics to meet the specific production goals for your mine?
We are particularly expert at manufacturing Mining Filter Cloth for 2.0m x 2.0m filter presses and 2.5m x 2.5m filter presses!
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