Great automatism welded machine is the most advanced welded equipment which is combine electron and computer. The most merit is the organzine can be ajusted. The machine can produce the exactly aperture according to the computer data that you have input. If you want to change the mesh distance, you can change the computer data that you have input. That is to say, the mesh can be changed anytime.
Function: It can be used for root pass, hot pass, fill & capping welding of pipeline, vertical and horizontal welding of tanks. GMAW and FCAW-GS welding processes can be applied. All position welding of various workpieces can be realized if various tracks are applied.
Configuration: Welding head, LCD portable panel, control cables, digital welding power source (built-in controller).
Features
The height of the welding head is lower, which is more suitable for the welding in narrow space such as prefabrication of pipeline in refinery plant and urban pipeline construction.
Operated via LCD portable panel, convenient and intuitive, reduce the welder's labor intensity.
Built-in welding expert database, corresponding welding parameters can be modified and called according to the access level.
Smooth transition of welding parameters in each layer and accurate all position welding can be realized.
4G mobile web, WiFi and QR code scanning interfaces are reserved; it can provide remote technical services and data cloud transmission to facilitate real-time quality management.
With welding seam arc tracking function when GMAW with solid wire process is applied.
Model A-305
Applicable Pipe Diameter 168 mm
Travel Speed 0.1 1.5 m/min
Wire Feeding Speed 2.5 16 m/min
Number of Section per Group 1 180 Sections
Torch Oscillation Width 0 50 mm
Torch Oscillation Mode Linear/pendular
Torch Vertical Movement 0 50 mm
Torch Horizontal Movement 0 50 mm
Torch Inclination Angle 45
Weight of Wire Spool 5kg
Ambient Temperature 40 55
Altitude 4500m
Ingress Protection IP54
Weight 15.8kg
Dimensions (LWH) 600mm 350mm 250mm
This welding machine consists of machine frame, main driving parts, welding transformer parts, welding parts, copper wire cleaning parts, cleaning parts for copper string drive, copper wire tension parts, copper string flattening parts, copper wire cutting parts, rolling parts, can feeding parts, lift-and-descend parts for can feeding, pressing parts, pulling parts, overlap tool, upper electrode press parts, upper welding arm regulating parts, diameter sizing gauge, pillar parts for diameter sizing gauge, can quitting parts, gas & water pipeline, inverters, electric & pneumatic controller etc.
Welding Principle
As the drawing sho ws the principle is as follow:
A pair of circumgyrating upper and lower welding rollers press the tinplate, by going through low voltage and high current to create heat and welding points on overlap. During the processing procedures, the copper wire acts as the media electrode, which can prevent polluting the welding rollers from the melting tinplate during process and take away the heat of the welding rollers.
Because melt joints between tinplate and copper wire are continuous, the quality of welding line is good and the upper and lower welding rollers do not need to be trimmed in quite a long time. Furthermore in order to make an even touch between copper wire and welded material, the round section copper wire is required to be pressed into flat section copper wire.
Main Feature:
1. Equipped with the most advanced human-computer-infer-face device, the whole operation can be made on the touch screen.
2. Equipped with the servo motor controlling system, different types of inverter waves are available to change to fit the different sheets.
3. Equipped with electronic static adjustable inverter power supply.
4. Equipped with failure self-detected system, system alarms automatically and provides the solution proposal
5. Equipped with copper wire profiling roller in ceramic, improve the insulation quality and lower the consumption.
6. Equipped with the very durable ceramic unit on the can conveying system to reduce wear out.
7. Equipped with the standard mercury lower welding roller, the non-mercury welding roller also available as an option.
8. Lower welding arm available for both internal powder coating and internal liquid spraying coating with Nordson pump.
9. Induction drying oven is available for the can line, it is able to save over 90% of energy when comparing to the gas oven.
Features of pipe flange welding machine :
*pneumatic clamping positioning, pneumatic feeding gun, put the gun up and down fast and reliable speed.
*Steady speed, weld uniform appearance, welding speed stepless adjustable, suitable for different welding thickness.
*Man-machine interface control, parameter digital processing, simple operation.
*According to the workpiece material, the choice of TIG or MIG / CO2 welding power source and so on
Application of pipe flange welding machine:
Applicable products: Muffler, seamless pipe, spiral pipe, etc. with flange welds.
Applicable industry: Power, wind power, oil, metal manufacturing and processing industries.
Technical parameter of flange welding machine :
Input power 380V 50Hz
Pressure adjustment range 0.2~0.8MPa
Welding pipe diameter 50mm~400mm
Workpiece length 10~800 mm
Welding pipe wall thickness 0.5~8 mm
Wire diameter 0.8~1.2 mm
Rated duty cycle continuous
Spindle speed 0.5~300 r/min
Our oil cylinder welding is mainly used in welding hydraulic cylinder circular seam automatically. To guarantee the welding specification is even and uniform, welding seam has good and uniform appearance. It is convenient and reliable to use and the welding quality meets to the requirement.
Most of the industries require high quality, efficient and durable cylinder welding equipment. The various kinds of cylinder welding equipment include CNC and Non-CNC welding machine, Multi-Cylinder Welded MIG Circular & Round Seam Welders, Non-Cylindrical & Oval Cylindrical & Circular Sleeve Welded MIG, Round Cylindrical CNC and Oval Cylindrical & Circular Sleeve Welded MIG. There are some other different types of equipments that are used by different industries like welding accessories, gas supplies and consumables etc. It is very essential to check the quality of the welding equipment before purchasing it. One should always buy the equipment from a reputed company. The companies that provide the best value for money with good customer services always provide good service to the customer. There are a number of sites on the internet that help you buy the welding equipments at cheaper rates.
The main function of an overlaying welding machine is the transfer of molten metal from the base electrode to the welded rod. The process is so simple that it is called a "one-step procedure" by welders. This simple process is carried out by the operator with just one hand while the other is placed on the control panel of the weld machine. Once the weld is welded, the process is repeated for the second weld. When you weld using an overlaying welding machine, you are left with a single welding rod which is free of weld distortion. The operating mechanism of the machine is designed in a way that it is easy to understand and follows several important safety procedures. First, a safety switch is provided near the safety switch for the emergency shut off. Secondly, a tungsten shield is provided above the hot area for maximum safety. Thirdly, the tungsten shielding prevents the welding arc from being discharged into the working area. This tungsten shielding has a life time of around twenty years or more, depending on the conditions of the working area. For further safety, there are also safety switches provided for the operator, and control panels for different welding procedures. This ensures the safety of the operator and other workers as well.
H-beam automatic welding machine
There lha gantry type, lhc cantilever type h.
It adopts a.C.Inverter control, with functions of stable running and fast traveling speed; the seam-tracking arc-guide mechanism is three-spindle system to guarantee the alignment without aberrancy; the main frame and welding machine are intergrated control, with flux auto-recovering system and it is easy to operate with high efficiency.
Lht double column-beam automatic welding machine can weld two pieces of beam at the same time, and the web height of beam is not limited by main machine.
Applied flange width200-800mm
Applied web height200-1500mm
Beam length4000-15000mm
Rail span4000mm
Rail length18000mm
Welding speed120-1200mm/min
Welding positionvessel position
Wire size3.25mm
Flux recycling system100kg*2
Main machine power9kw (excluding two saw welders
H-beam automatic welding machine
There lha gantry type, lhc cantilever type automatic welding machine and lht double column-beam automatic welding machine.
It adopts a.C.Inverter control, with functions of stable running and fast traveling speed; the seam-tracking arc-guide mechanism is three-spindle system to guarantee the alignment without aberrancy; the main frame and welding machine are intergrated control, with flux auto-recovering system and it is easy to operate with high efficiency.
Lht double column-beam automatic welding machine can weld two pieces of beam at the same time, and the web height of beam is not limited by main machine.
Tank / cylinder Longitudinal Seam Automatic Welding Machine
Part 1. Application
Machine can weld stainless steel and steel materials Weld longitudinal seam on cylindrical part. Welding process will be continual and steady. TIG welding with wire feeder. Machine can work continuously for 24-hour.
Part 2. Technique Parameters
Welding speed 700mm/min (according to welding thickness)
Torch moving range in left-right direction100mm
Torch lifting range 100mm
Argon shielding gas consumption10L/min
Welding power sourceJapan Panasonic
Machine working voltage380v 3phase 50z
Part 3. Machine Structure
1. TIG water cooled welding torch is pneumatically moved in up-down direction. Welding torch can be adjusted up and down, side to side and angled turn. The body of welding torch is ceramic. Welding head is driven up and down by cylinder.
2. Japan Omron CP-1H 40CDT PLC machine as the control system,control the implementation of the welding program. Stable system, simple structure, and easy to maintain. Touch screen as the input and output interface.Welding length, arc striking & ending time, welding current and welding speed can be input through the interface. Welding mode and welding specification can be preset,saved and recalled. With the help of touch man-machine interface,it is convenient to change parameters and status.
3. We are using 6mm Copper clamping bar and 20mm copper back bar in machine.They can be for steel, stainless steel and Al. Copper bar is used to conduct both heat and electricity. Firmly clamp work-piece. It is also used to protect steel surface. Surface of the cylinder/tank will not have scratch and mechanical damage.
4.Japan Panasonic TIG welding power source. 1set power source and 1set water chiller will go with machine.
Features:
1. The new steel structure, patented mechanical synchronous drive technology, through the proportional valve, in the weld area to achieve uniform pressure.
2. suitable for all types of thermo plastic sheet (PP-R, PP-H, PP-B, PP-S, HD-PE, PVC-U, PVC-RL, PVDFâ?¦)
3. Control system Siemens PLC, 7-inch color touch screen.
4. Data parameters are automatically selected according to the material a particular welding pressure, temperature and time.
5. 3mm-40mm welding capabilities, special welding thickness of up to 60mm.
Range of Application:
Manufacture of reservoirs, tanks and containers, manufacture of plastic apparatus, pipeline construction, ventilation systems, serial welding, water treatment systems, scrubbers, environmental technology, swimming pools, transport and logistics.
Application and Features:
Applicable to connect the PE, PP, PVDF pipe;
By frame, hydraulic station, electric control of milling cutter and the bracket of the heating plate;
System with real-time welding data record and print functions, and can be derived via USB data;
System with DVS2207-1 welding standard, and support custom Settings;
The standard single chip fixture, the pipeline to enhance accuracy
Optional components:
Short flange welding special fixture
The main parameters:
Model
SD-FA250
Welding range mm
90,110,160,200,250
The highest temperature heating plate
270
The heating plate surface temperature difference 170-250
The product is mainly used for the welding of clean stainless steel pipes, the main role is to weld two stainless steel pipes together, single-sided welding and double-sided forming, the difference with manual argon arc welding is that the equipment only needs simple manual operation, the welding process is basically fully automatic, widely used in medicine, food, electronics, semiconductor, water treatment and other industries.
Technical Description
1.Adopt Intelligent CNC touch screen Man-Machine Interface System
2.Conveyor Belt, the film can be placed on the belt by worker
3.Output Port : the finished product can be out from there
4.High Speed and Fast Speed
Technical Parameters
1.Production Flow Put the dry mask sheet in the belt by hands,then auto folding and bagging
2.Production Speed 3000 to 4000 PCS/H
3.Width of Mask Bag 95-160 mm
4.Length of Mask Bag 140-220 mm
5.Power Source 220 V
6.Power Supply 0.5 KW
7.Pressure 0.6 Mpa
Main Parts
1.Servo KINCO
2.Cylinder AIRTAC
1.Solenoid AIRTAC
3.Sensor Taiwan RIKO
4.Sucker AIRTAC
5.PLC Taiwan Delta
Main Features
1. PLC + touch screen control system, easy to operate
2.The automatic folding film, automatic load bags, saving labor
3. When No film it will stop to work ,and no bags will alarm, optional automatic and manual functions
4. Stainless steel welded frame, solid and reliable
5. Can be folded single, double and triple mask
6.Can stored 20 groups parameter patterns
Lun250 automatic chain welding machine contains the same technology characteristics and usability of lun75, lun125.This model automatic chain welding machine also use the three phase intermediate frequency dc technology, thus greatly improved improved the welding current;welding speed and welding stability, at the same time save more power consumption.
Technical data
Welding transformer power 250kva, 50hz
Motor power 5.5kw
Cooling water consumption 18l/min, 15 centigrade
Machine dimension 3100 x 1800 x 2600mm
Machine net weight 6.8t
For welding Tensile membrane structure, tarpaulin and canvas, PVC Coated Fabrics.
Itâ??s suitable for oil containment boom/fence, oil/water/gas tank, stretched ceilings, inflatable pool/boat, drift boat, tents, tarpualin, canvas, truck covers,geomembrane, advertising banners, film screen, above ground pool, liner, curtain etc.
1. Anti-spark device NL5557 cuts high frequency power immediately when spark occurs to protect mould and material.
2. Machine equipped with frequency stabilizer and high frequency magnetic leakage suppressor that provides leakage of electron magnetic radiation to avoid jamming other electrical instruments such as television and radios etc.
3. When the current exceeds its limit, the overload relay functions automatically to protect oscillation tubes and rectifier. Frequency deviation caused by misoperation is also prevented.
4. Machine has selectable output power ensured a stable quality of the products for it could reduce the heating time when joining is being carried out.
5. Length, width and welding area can be adjusted by change welding die.
6. European-model square high frequency vibration box, more reliable and stable in output
7. Single line or two lines continue welding, welding length can be ordered as special need.
8. Can be used as a freestanding machine for welding production or as a supplement to a larger system.
9. CE rated machine; Taiwan Airtac Pneumatic parts, Japan Omron and Toshiba brand components.
10. With Separated generator cabinet.
11. Four Column steel structure with separated HF generator
12. With tooling positioning fixture .
13. Auto mode for welding.
14. Adjustable welding pressure 1-10 tons.
MODEL:CN-5KW-F1CN-8KW-F1CN-10KW-F1CN-12KW-F1CN-15KW-F1CN-25KW-F1
POWER: 5KW 8KW 10KW 12KW 15KW 25KW
POWER
SUPPLY: 8KVA 15KVA 18KVA 20KVA 25KVA 35KVA
TUBE: 7T85RB 7T69RB E3069 E3130 8T85RB 8T25RA
MAXPRESSURE: 500KG 500KG 500KG 800KG 1000KG 1500KG
SIZE OF UP
ELECTRODE:50*50*600MM 50*50*800MM
50*50*800MM
50*50*900MM
50*50*900MM 50*50*1000MM
WORKING
TABLE: 350*700MM 450*1050MM
450*1050MM 450*1150MM
450*1150MM 450*1250MM
RECTIFIER:SILICON DIODE
MAX GAP OF ELECTRODES: 150MM
SIZE OF ACTIVE HORN:150MM
POWER SUPPLY:AC380V 3P 50/60HZ
FREQUENCY:27.12MHZ
DRIVEN MODE:PNEUMATIC
WELDING TIME:0-10S
For welding Tensile membrane structure, tarpaulin and canvas, PVC Coated Fabrics.
Itâ??s suitable for oil containment boom/fence, oil/water/gas tank, stretched ceilings, inflatable pool/boat, drift boat, tents, tarpualin, canvas, truck covers,geomembrane, advertising banners, film screen, above ground pool, liner, curtain etc.
1. Anti-spark device NL5557 cuts high frequency power immediately when spark occurs to protect mould and material.
2. Machine equipped with frequency stabilizer and high frequency magnetic leakage suppressor that provides leakage of electron magnetic radiation to avoid jamming other electrical instruments such as television and radios etc.
3. When the current exceeds its limit, the overload relay functions automatically to protect oscillation tubes and rectifier. Frequency deviation caused by misoperation is also prevented.
4. Machine has selectable output power ensured a stable quality of the products for it could reduce the heating time when joining is being carried out.
5. Length, width and welding area can be adjusted by change welding die.
6. European-model square high frequency vibration box, more reliable and stable in output
7. Single line or two lines continue welding, welding length can be ordered as special need.
8. Can be used as a freestanding machine for welding production or as a supplement to a larger system.
9. CE rated machine; Taiwan Airtac Pneumatic parts, Japan Omron and Toshiba brand components.
10. With Separated generator cabinet.
11. Four Column steel structure with separated HF generator
12. With tooling positioning fixture .
13. Auto mode for welding.
14. Adjustable welding pressure 1-10 tons.
MODEL:CN-5KW-F1CN-8KW-F1CN-10KW-F1CN-12KW-F1CN-15KW-F1CN-25KW-F1
POWER: 5KW 8KW 10KW 12KW 15KW 25KW
POWER
SUPPLY: 8KVA 15KVA 18KVA 20KVA 25KVA 35KVA
TUBE: 7T85RB 7T69RB E3069 E3130 8T85RB 8T25RA
MAXPRESSURE: 500KG 500KG 500KG 800KG 1000KG 1500KG
SIZE OF UP
ELECTRODE:50*50*600MM 50*50*800MM
50*50*800MM
50*50*900MM
50*50*900MM 50*50*1000MM
WORKING
TABLE: 350*700MM 450*1050MM
450*1050MM 450*1150MM
450*1150MM 450*1250MM
RECTIFIER:SILICON DIODE
MAX GAP OF ELECTRODES: 150MM
SIZE OF ACTIVE HORN:150MM
POWER SUPPLY:AC380V 3P 50/60HZ
FREQUENCY:27.12MHZ
DRIVEN MODE:PNEUMATIC
WELDING TIME:0-10S
Place of Origin:
china
Brand Name:
zhenxiong
Voltage:
220/380 or customized
Power:
2.3kw
Frequency:
50-60Hz
Welding Area:
60*60mm
Dimensions:
2*1.4*1.4
Weight:
500kg
Usage:
gasket welding
welding Material:
soft pvc
After-sales Service Provided:
Engineers available to service m
Product features:
1. Automatic solder feeder
2. Window 7 english operation system
3. Self-developed software fool-style programming
4. 12 inch full touch screen and wireless controller
5. Automatic cleaning of soldering iron
6. 400w high power strong heat recovery heater
7. Temperature monitoring
Function features:
1. Real unmanned operation, directly connecting with previous process of assembly line.
2. Advanced design, beautiful shape with special surface finishing
3. User-friendly programming and operation with self-developed software based on windows 7 operation system, on time modification with same style points, one key operation to insert or delete same style points
4. Digitized program, entering directly to modify the parameters
5. 12 inch full touch screen to show the running track and make the process visible
6. Starting solder wire feeding anytime, meeting different soldering process and raising improving efficiency.
7. Anti-collision function which protect the machine and products from damage by accident.(optional)
8. Access control model to prevent dis-operation
9. Parameter of soldering point type switching flexible, running speed can be setting separately between solder points
10. Machine with function to adjust the same height at z-axis direction, and the angle difference can be adjusted after mold re-positioned.
Working Principal¡êo
HGZ series Wire Cage welding machine is one of the most necessary equipment to produce reinforced concrete pipes. There is pushing style, another is the Pulling. It makes up of four systems:
The Main plate; Pushing Plate; Diameter changing; and Cooper welder, they are working, driven by the separate motor. The Variable Frequency Ratio speed control system will promise the spiral pitch, angel of bell joint at regulated. Capacity: 300-3600mm, length 1-4 meter.
Features:
1. Automatic PLC control, Man-machine interface, Touch screen.
2. Variable Frequency Speed control and inverter;
3. Pneumatic clamping system, Gear wheel chain on the main plate;
4. Transformer and electrode water cooling system.
This welding machines are following the most advanced germany technology and our independent research development, which is the high efficient full automatic chain welding machine, use for the alloy steel wire chain welding production.The machine includes the chain transmission unit;rotating mechanism unit;preheating unit;welding unit;forging mechanism unit;deburring mechanism unit;resistance welding micro computer control system;plc control system.The construction of this machine is very compact, with more safety and reliable working, high speed welding in full automatic, is the best choice for 100 grade chain welding production.
Technical data¡êo
Welding transformer power 125kva, 50hz
Motor power 3kw
Cooling water consumption 18l/min, 15 centigrade
Machine dimension 4000 x 2800 x 2300mm
Machine net weight 3.8t
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