1. Melting furnace description
Melting furnace :
The melting furnace mainly comprises a 12-pulse rectifier transformer, an intermediate frequency power supply, a steel shell furnace body and a PLC auxiliary melting management system. The PLC-assisted smelting management system not only displays the real-time data and information of the power supply operation, but also displays the operating status and information of the entire system, and has automatic oven, cold furnace start, fault diagnosis, fault information display and storage, and operation information display. , system status display and other functions.
ZS 11 - 7000 /10-1. 0 * 2 parameters of the rectifier transformer:
Electric furnace capacity (t) IF power (KW) Transformer capacity (KVA) Voltage combination Connection group label Impedance voltage (%)
Primary side (KV) Secondary side (V)
10T 7000 7000 10 1000 Y/d11 6-8
Main technical parameters of 10T / 7000kw medium frequency coreless induction melting furnace
A, comprehensive parameters
Serial number project Parameter requirement
    1 Melting furnace form Medium frequency melting furnace
2 Melting furnace use Used for melting cast iron , carbon steel, etc.
3 Rated Capacity 10T
4 Maximum capacity 10TÂ +30%
5 Operating temperature 1700 °C
6 Smelting material Cast iron , carbon steel
7 Lower discharge mode Hydraulic : hydraulic control
9 Working noise
The product is mainly used for melting cast iron, cast steel, stainless steel and copper, aluminum, alloy etc. It also can be used with cupola, eaf, lf for heating molten iron and molten steel.
2.Production Description:
1)Medium Frequency Induction Furnace for melting
2)Full digital control system with high accuracy
3) Melting steel, iron,stainless steel,copper,aluminium
4)0.15-20 tons capacity
5) Constant power output, speedy melting, good electricity saving efficiency.
3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting.
4.Characters and Advantages:
1) Constant power output, speedy melting, good electricity saving efficiency.
2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start.
3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee.
4) Easy to operate, suitable for all casting process.
5. Package: Plywood cases and nude.
2709 10Tâ Medium Frequency Induction Melting Furnace Suppliers
Short on time? Let 10Tâ Medium Frequency Induction Melting Furnace sellers contact you.
1.Production Name: Medium Frequency Induction Furnace
2.Production Description:
1)Medium Frequency Induction Furnace for melting
2)Full digital control system with high accuracy
3) Melting steel, iron,stainless steel,copper,aluminium
4)0.15-350 tons capacity
5) Constant power output, speedy melting, good electricity saving efficiency.
3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting.
4.Characters and Advantages:
1) Constant power output, speedy melting, good electricity saving efficiency.
2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start.
3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee.
4) Easy to operate, suitable for all casting process.
We are glad to propose 500 MT of stain less steel mill scale.
Mill scale is formed on the outer surfaces during by the hot rolling lamination of stainless-steel products.
At a visual inspection the material is a hard brittle sand and is mainly composed of iron oxides, mostly ferric, and is bluish black in colour, but it also contains considerable alloying elements such as chromium and nickel.
The recovery ratio after melting in furnace for the most valuable alloy elements is:
- Ni: 3.5 - 4.5%
- Cr: 6-8%
From the chemical and physical analysis performed on the scrap, and according to the European environmental rules, the material has been classified as a special non dangerous waste, listed in green list. In particular the mill scale can be classified as follows:
Waste code: 10 02 10
The material is stored on cemented flooring, and it can be loaded loose in tipper trucks or containers.
Chemical analysis of the material is available on request.
The material is loose steel scrap processed through an incinerating plant for domestic waste followed by magnetic separation, fragmentized into pieces and consisting partly of tin coated steel cans.
At a visual inspection, the material is fragmentized, with iron and steel parts, resulting partly cut or in shredded form.
The stock appears heterogeneous and contains all kind of cut or dismantled steel parts such as sheets, bars, frames, wires, bolts and other iron/steel household residues.
The incinerated scrap is eventually oxidized, due to the thermal and cooling treatments, that the material has been submitted to. The burnt scrap also contains minor slag parts, ash and iron oxide, due to the recovery process.
Such components are inherent and adhere to the scrap surface. The total impurities, can be sorted, but not fully removed.
The consignment does not contain any type of arms, ammunition, mines, shells, cartridges, radioactive contaminated, or any other explosive material in any form either used or otherwise.
The collected stock, is stored in open air, on cemented flooring.
Due to the scrap dimensions and the material conditions, this particular scrap, should be carefully evaluated first, by the end users, to confirm its adequate recovery ratio and its suitability to be re-melted in the electric arc furnace.
Please feel free to contact us for further details
3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting.
4.Characters and Advantages:
1) Constant power output, speedy melting, good electricity saving efficiency.
2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start.
3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee.
4) Easy to operate, suitable for all casting process.
Carbon Blocks used in furnace having a great alternative against Petcoke.
As it has high melting power and cheap as compared to Petcoke.
Here in India, we are a supplier and exporters of Carbon blocks.
1.Induction heating melting furnace use crucible high temperature to heat metal.then can melt,refine,casting,etc production.
2.Can melt platinum, rhodium and palladium,gold,silver,copper,steel,aluminium, Activated carbon, gold dust sands, electrolysis mud, gold and silver powder, tin ash tin slag etc.
3.Induction heating melting furnace can melt weight from 0.001KG--500KG per time.melting time from 5-40 minutes. max temperature will be 1500C--2000C.
4.Induction heating melting furnace have fixed type,push out type,auto pouring type,furnace up down moving type.
These are ideal for downstream users who wish to re-melt this residual form of aluminium in their own furnaces, and then cast it to produce a variety of end products. We supply primary and secondary Ingots and Billets from Middle East, Asia and Far East.
Raw melting material - aluminum scraps, cans, engine waste etc.
Output capacity - 5-30 tons/h, customized
Automation - Full automatic/ half automatic (based on output requirement and investment budget
Ingot type - ADC12 (7.5kg/ 10kg / customized)
1. After cleaning the oil and grease of waste aluminum, manually put it into the furnace with a forklift;
2. Ignition for melting furnace .Heat up to 680C, and input appropriate proportion of alloy elements. Heat up to 800C, melt and stir evenly, then fetch samples to the spectrometer for testing.
Every lot of production need to do testing .
3. Put A tool that attracts iron into the furnace by forklift, to suck away the iron in the aluminum water.
4. Put the slag agent into Alu liquid to remove the slag. After slag removed , put the slags into Aluminum ash separation machine , and let the aluminum water and ash separate. The proportion of slag agent and aluminum liquid is 1:500
5.Open the drain valve and the aluminum water flows automatically to the ingot production line After the ingot casting is completed, the ingot stacking robot will stack the ingots, which means the production is completed.
Gold Induction Melting Furnace
This gold melting machine is designed for 2-10kg, which is suitable for melting precious metal such as gold, silver, copper, zinc, etc. With speedy melting time could be realized within 1-3 minutes. Based on the latest and most advanced IGBT induction technology, this small Gold Melting Kit can saves 15-30% energy than KGPS, 100% full load, with low power consumption. The power supply varies from 8kw-15kw for this series furnace.
Power on open water faucet put ceramic crucible in the machineput metal in the cruciblepress heating switchpress stop switchtongs the crucible and pour the metal liquid.
4 kg gold melting furnace Attention:
1.Can't be water-break during using the machine. If happens by accident, it needs to pick up the crucible at once, or the heating coil will be damaged.
2. Don't press the heating switch without crucible.
3. Press stop switch first, then pouring the liquid after the metal melted.
4. If the work is finished everyday, please take away the crucible then shut off power.
5. When water flow indicator light is shut off, it stands for out of water or low water pressure. And now the machine will start the function of protection, the gold melting machine will stop heating.
Application of Medium Frequency Induction Copper Melting Furnace:
1.Non-ferrous and ferrous metals melting;
2.Precious metal melting, like gold, sliver, platinum;
3.Semiconductor material melting;
4.Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc.
Main characteristics:
1.Light weight, small size.
2.Different shape and size of induction coil can be changed easily to heat different parts.
3.Mul-tidisplay functions, with displays of over current, over voltage, water failure, phase failure, etc.
4.Simple to operate, a few minutes is enough to learn it.
Foundry coke is a high-quality grade of coke, also known as hard coal. Coke is majorly used for efficient cupolas for melting iron and other metals such as lead, copper, zinc, tin, etc. in cupola furnace foundries.
As the most experienced Vacuum Induction Melting Furnace manufacturer in China, ShinTek Vacuum Induction Melting Furnace can be used for a wide of industries, can melting and pouring Ni-based alloy, special steel, precision alloy, NdFeB, Dysprosium metal, activated metal, super alloy, hydrogen storage material, magnetic material and so on…
Vacuum Induction Melting Furnace Specifications:
Model STVIM-10 STVIM-25 STVIM-50 STVIM-100 STVIM-200 STVIM-500 STVIM-1000 STVIM-1500
Working zone size 5*3*2 4.8*4*2.5 9.8*5*3.2 9.8*5.5*5.0 11*8.7*4.6 12.5*8*6 16*12*7.6 17*14*8.5
Load (KG) 10 25 50 100 200 500 1000 1500
Power 40KW 50/100KW 100KW 160KW 200/250KW 500KW 500KW 1000KW
Voltage 300V 175V 375V 375V 375V 700V 700V 700V
Frequency 4000Hz 2500Hz 2500Hz 2500Hz 1600Hz 1000Hz 500Hz 500Hz
Max. temperature 1600?
Temperature uniformity +/-5?
Ultimate vacuum level (Cold) 6.7*10-3Pa
Leakage rate =4Pa/h
Remark: The Vacuum Induction Melting Furnace can be customized for your specific project, and also can be equipped with casting furnace for your melting and casting process.
Vacuum Induction Melting Furnace features:
(1) Vacuum Induction Melting Furnace – Patented hotzone design enable a high energy efficiency;
(2) Vacuum Induction Melting Furnace – Suitable for most of metallurgy industries, can be customized for users;
(3) Vacuum Induction Melting Furnace – Two heating system are available for choose, either thyristor frequency converter or IGBT power system.
(4) Vacuum Induction Melting Furnace – Two feeding method for choose: Manual or Semi-continueous;
(5) Vacuum Induction Melting Furnace – Friendly control system.
This furnace adopts electromagnetic induction smelting, the structure is very simple, does not need to do the foundation. Cooling method can be water cooling or air cooling. The furnace body is tilted by a reducer, which can be tilted manually when power is cut off. The noise meets the environmental protection standard and is less than 60 decibels.
