Expert Engineering Enhanced Air
Finned Cooler is unique in design. In which the Process Liquid flows from the
pot (as the direction shown in the fig. Expert Engineering Air Cooler) and the
cooling Finned Tubes and inserted in the pot, which cools the Process Liquid when it comes in contact with Tube
Cooling Finned Tubes.
The tubes are consists of sealed Stainless Steel tubes with Copper/Aluminium fins around it. It is filled with a liquid (the thermal transfer medium) appropriate to temperature of application.
Working Principle of Finned
Tubes It is filled with a liquid (the thermal transfer medium) appropriate to
temperature of application. The working fluid evaporates extracting
heat from the process liquid Vapor moves towards fin side of the tube
wherein it dissipates heat to the ambient and condenses.
The condensed liquid comes back to the bottom portion.
The cycle repeats,
BENEFITS OF AIR COOLER
Reliability:
Direct saving
Cost of Water: With Air Fin Coolers no water is required hence cost of water is saved.
To get desired amount of cooling normally for water-cooled heat exchangers 40 to 50
lpm water is required. @ Rs 5 per cubic meter approximate saving will be about Rs.
110000/- per year.
Cost of circulation of water: The energy spent in water circulation in is saved. On an average about 0.5kW of power is required for recirculation of water in each cooling circuit. @ Rs 4.5 per kw the power cost would be Rs.19710/-
Preventive Maintenance: Water causes scaling problem, and due to scaling, temperature to the seal goes up, the pump needs to be taken for removal of scale. Cost of removal of scale and loss of production is saved with Air Fin Coolers. Cost of each shut down is between Rs. 50,000/- to Rs. 1, 50,000/- (depends on criticality and cost of the product.)
Shut down Maintenance: If seal fails because of poor cooling in addition to the
production and maintenance loss, cost of replacement seal components add to the loss.
The cost incurred varies between Rs. 75,000/- to Rs. 5, 00,000/- depending on the seal size and spares consumed.
Indirect saving
Fouling: In absence of water, no scaling can take place. Because of scaling heat transfer gets reduced, hence either water consumption goes up or temperature in seal area goes up which reduces the seal life.
Better circulation of flushing fluid: In absence of coil, friction loss reduces hence there is better circulation of flushing liquid. The seal will be more comfortable with increased amount of flushing liquid, as there is no friction
Average Power -0 0.5kw
Cooler Type - Chillers, Desert, Evaporator, Tower
Temperature - 40 Degree C
Expert Engineering Air Finned Cooler is unique in design. In which the Process liquid flows from the pot (as the direction shown in the fig. Expert engineering air cooler) and the cooling finned tubes and inserted in the pot, which cools the process liquid when it comes in contact with tube.
Cooling Finned Tubes:
* The tubes are consists of sealed stainless steel tubes with copper/aluminium fins around it
* It is filled with a liquid (the thermal transfer medium) appropriate to temperature of applications
Working Principle of Finned Tubes:
* It is filled with a liquid (the thermal transfer medium) appropriate to temperature of applications
* The working fluid evaporates extracting heat from the process liquid
Vapor moves towards fin side of the tube wherein it dissipates heat to the
ambient and condenses
* The condensed liquid comes back to the bottom condenses
* The cycle repeats
Reliability:
* Any equipment which depends on the reliability of other equipment is not reliable or less reliable
* Expert engineering's air finned cooler cools the product with natural draft
It does not have any moving parts, needs no external power source
Expert Engineering's air finned cooler does not depend on the cooling water there for risk of shut down due to poor quality/quantity of water is eliminated
Direct saving:
* Cost of Water: With Air Fin Coolers no water is required hence cost of water is saved.
* To get de sired amount of cooling normally for water-cooled heat exchange rs 40 to 50 lpm water is required. @ Rs 5 per cubic meter approxi mate saving will be about Rs. 110000/- pe r year.
* Cost of circulation of water: The energy spent in water circulation in is saved
On an average about 0.5kw of power is required for recirculation of water in each cooling circuit. @ Rs 4.5 per kw the power cost would be Rs 19710/-
* Preventive Miantenance: Water causes scaling problem, and due to scaling, temperature to the seal goes up, the pump needs to be taken for romoval of scale
* Cost of removal of scale and loss of production is saved with air fin coolers
Cost of each shut down is between Rs. 50000/- to Rs 150000/-(depends of criticality and cost of the product)
* Shut Down Maintenance: If seal fails because of poor cooling in addition to the Production and maintenance loss, cost fo replacement seal components add to the loss
* The cost incurred varies between Rs. 75000/- to Rs. 500000/- depending on the seal size and spares consumed
172 Mechanical Seals Suppliers
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Material - Stainless Steel & Rubber
Feature - Corrosion Resistant
Application- Water, Muddy Application etc.
Seal Face Stationery : Ceramic, Silicon Carbide, Carbon, Tungsten Carbide etc. Rotary : Carbon, Tungsten Carbi
Temperature - 20 to 200 Deg C
Pressure - Upto 10 Bar
* Our company has gained the immense clientele support by offering them the best quality range of Pump Spare Parts.
Pressure - P: 40 bar(max)
Application - Petroleum refinery, Chemical industry
Material - SS316
Shaft Diameter - D: 1000-4000"
Speed - Upto 4500fpm /23 m/s
Elastomers - FKM (Optional FFKM, BUNA, EPR)
The Expert Engineering has developed API (American Petroleum Institute) 682 seals for the oil and gas industry market. The Expert Engineering Type A pusher seal is available in Arrangement 1, 2 and 3. An Arrange- ment 1 seal is a single contacting wet cartridge seal with a Throttle bush. Arrangement 2 cartridge seal is the same configuration as the Arrangement 3 seal but is an un-pressurized dual seal where the barrier fluid pressure is kept lower than the seal chamber fluid pressure. The outboard seal will provide back up of hazardous fluids in case of Inboard Seal failure. Expert Engineering has designed, manufactured and tested to meet API 682 requirement, Type A pusher seal in Arrangement 1 and Arrangement 3 (dual pressurized cartridge seal) for the market. In an Arrangement 3 design the barrier fluid pressure is kept higher than the seal chamber pressure and is designed to handle and contain hazardous and light hydrocarbon fluids. The Inboard seal is specially designed to handle reverse pressure. Outboard Seal is same as Arrangement Seal. With many years of experience in seal design, manufacturing and testing for the industrial market, Expert Engineering has the experience to solve your sealing problems. Expert Engi-neering provides optimum sealing solutions to meet customer needs.
Application : Petrochemical, Chemical Industry, Oil Application, Petroleum refinery
Shaft Diameter : 0.625 - 4 inch
Pressure : 25 bar(max)
Velocity : 20 m/sec
Face Material : Silicon, Carbon,Ceramic
Metal Parts : NBR,Viton
Temperature : 70-200 Degree C
Being a customer oriented organization; we are deeply engaged in offering a wide array of Single Coil Spring Balance Seal.
Elastomers : NBR, Viton, EPDM, FFKM
Metal Parts : SS 316, SS 304, Hast-C, Duplex
Face Materials Silicon Carbide,Tungsten Carbide, Carbon, Ceramic
Velocity : V 20 m/sec.
Shaft diameter : 18mm-100 mm
Temperature : -50 dig C to +220 dig C
Pressure : P 50bar(max)
Application : Water, waste water & hot water, Chemical Industry, Oil Applications, Food industry, Pulp & Paper
We have gained a remarkable position in the market that is involved in offering Wave Spring Seals Balanced.
Shaft diameter : 14mm - 100mm
Velocity : V 20 m/sec.
Temperature : -50 dig C to +220 dig C
Pressure : P 25bar(max)
Metal Parts SS 316, SS 304, Hast-C, Duplex
Face Materials Carbon, Silicon Carbide, Special Cast Crmo Steel
Application : Water & Waste Water, Chemical Industry, Oil Application, Lube Oils, Low Solid Content Media, M
We bring forth vast industrial experience and expertise in this business, involved in offering a high-quality range of Wave Spring Seals Unbalanced.
Metal Parts SS 316, SS 304
Velocity V 10m/s
Pressure P 16 bar(max)
Temperature -20 dig C to +140 dig C
Shaft diameter : 10mm-100 mm
Elastomers : NBR, Viton, EPDM
Applications : Water & Waste Water, Chemical Industry, Sulfide Slurries
Being a quality oriented organization, we are involved in providing a supreme quality range of Rubber Bellow Seals.
Applications : Paper And pulp industries, Petrochemical industries, Dyeing industries
Seal Faces : TC, Sic/Ceramic, Sic
Secondary Seals : Viton, PTFE, GFT, Karlez
Metal Components : SS-316, Hast-C, Monel
Shaft Diameter : 25 to 150mm
Pressure : up to 45 Bars
Speed : Up to 25 m/s
Temperature : -50 to 160 Degree C
We are presenting an excellent quality assortment of Cartridge Seal.
Face Materials :Silicon Carbide,Tungsten Carbide,Carbon, Ceramic
Metal Parts : SS 316, SS 304, Hast-C, Alloy 20, Monel
Pressure : Vacuum 8 bar(max)
Speed : 120.0 rpm
Temperature : Amb to +250 dig C
Shaft diameter : 25mm-150mm
Elastomers : NBR, Viton, EPDM, FFKM, PTFE
Face Materials Silicon Carbide,Tungsten Carbide,Carbon, Ceramic
Metal Parts SS 316, SS 304, Hast-C, Alloy 20
Elastomers NBR, Viton, EPDM, FFKM, PTFE
Speed 320.0 rpm
Shaft diameter 25mm-150mm
Pressure Vacuum 8 bar(max)
Temperature Amb to +250 dig C
Applications : Corrosive application, General light chemicals, Food products
In order to keep pace with never ending demands of the customers, our company is instrumental in offering Single Agitator Seals.
Metal Parts : SS 316, SS 304, Hast-C, Alloy 20
Elastomers : NBR, Viton, EPDM, FFKM, PTFE
Face Materials Carbon, Silicon Carbide, Ceramic, Tungsten Carbide
Temperature : Amb To +250 dig C
Pressure : Vacuum 35 bar(max)
Applications : General chemicals Et its vapours, Light hydrocarbons Et its vapours
Shaft Diameter : 25 - 150mm
Speed : 600 rpm
Due to our enormous understanding and massive knowledge of this business, we are involved in offering Double Agitator Seals.
Pressure : Upto 2 MPa / 20 Bar (g) max
Shaft Diameter : d:1 18.0, 100.0 mm
Temperature : -40 Degree C + 176 Degree C
Speed : Upto 4500 fpm/ 23 m/s
Metal Parts : Alloy C-276