Product detail
inside: titanium coil
titanium tube material seamless tube
titanium tube diameter 12.7mm----30mm(normal use)
titanium tube thickness 0.55mm----3.0mm(normal use)
outside: PVC case
PVC cover material enviromental protection
PVC tube diameter OD110mm----OD400mm
PVC tube thickness 2.7mm----15.3mm
connection
gas inlet and outlet titanium thread and copper nut/tube
water inlet and outlet plastic piston
testing/others
water pressure 0.25----1.0Mpa(2.5---10bar)
gas pressure 3.5Mpa
PVC temperature 45°C
shell leakage no
tube leakage no
pack 0.6mm thick gray sponge
corrosive or not anti-corrosion
use pool /heat pump/ air conditioner/chillar etc
Pillow Plate is a highly versatile panel-type heat exchanger that can be welded, formed, or fitted to meet your exact needs. It can be applied in irregular shapes, at high pressures, high temperatures, or in corrosive environments.
Thermally efficient types of Pillow Plate
1. Immersion heating and cooling
2. Can heating,cooling, or heat preservation outside the container
3. Built-in for heating or cooling, such as internal heated fluidized bed
4. Special heat exchanger
5. Evaporator, Condenser
6. Clamp-on heating, cooling, and temperature maintenance
7. Polymerizer cooling, heating baffles
8. Ice storage
9. Plate heat recovery group
10. Drum Insulation
11. Equipment trough jacket
12. Conical head jacket
13. Dyeing heater
14. Flue gas heat recovery plate group
15. Falling film cold water ( brine ) Unit
16. Built concentrator or reboiler
17. Large built-in bezel set for cooling vegetable oil
Popular Laser Welding High Efficiency Pillow Plate
Features
1. Available in most materials, like stainless steel 304, 316L, 2205 and titanium
2. High operating pressures
3. High operating temperatures
4. No gaskets required
5. Corrosion resistant
6. Easily formed to fit the shape you need
7. Cutouts are easily provided
8. Thermally efficient types of heat transfer
9. Immersion heating and cooling.
10. Clamp-on heating, cooling, and temperature maintenance
11. Integral jacketing for heating and cooling
12. Custom heat exchanger design
13. Evaporators
14. Condensers
15. Easily cleanable, attractive finishes available
16. Low pressure drop design
17. Pharmaceutical and food-grade designs available
18. More active heat transfer surface available
The type of Pillow Plate
Double Embossed
Double-sided pressure molding, usually used for most applications
Suitable for heating and cooling process, generally, the thickness on both sides plate are the same.
The materials can be stainless steel , hastelloy and carbon steel and so on . The different material and thickness can meet different working pressure.
Popular Laser Welding High Efficiency Pillow Plate
Double Embossed Pillow Double embossed pillow is ideally suited as a heat exchanger for liquids or powders and granules. Due to the laser welding technique, a pillow plate having a relatively low wall thickness can withstand (very high) high working pressures. The high degree of design flexibility also offers many opportunities to achieve the best possible product with the best possible heat transfer. Extremely versatile applications Double embossed pillow plates are used, for example, as cooling technology and as heat exchangers in the food industry. Double embossed pillow blocks are deployed for complete installation, such as drop film water coolers, immersion coolers or ice banks. Double embossed foam board for heating and cooling, the use of a wide range of coolants and heating agents, such as water, steam, ethylene glycol, freon, NH3, CO2 and so on.
Our company mainly design, manufacture all kinds of storage tank, gas, reaction kettle, heat exchanger, stirred tank and other pressure vessels.Design and manufacture according to GB testing standards, ASME and PED.Non-standard equipment
Ordering instruction:
1. Processing with supplied drawings and samples by customers
2. Independent design to confirm
You need to provide parameters are as follows:
device traffic, filtering medium,fluid operating pressure, filter precision, operating temperature,the interface size, the interface position and size.
3. Can provide a standard form of filters for customers to choose.
Our static casting foundry and foundry expert have more than 30 years of production experience, we is focusing on the castings for heat treatment furnace components, our heat resistant casting for heat treatment fixtures are casted by investment casting , namely lost wax casting, and sand casting methods. Main products includes casting stackable baskets for heat treatment furnaces, trays and grids for furnace, roller hearth trays , serpentines trays , furnace fixtures, jigs, for chamber furnace, pit furnaces. Our company work with german companies for long term cooperation, most of our castings are exported to germany, france, italy, spain, usa, south america, turkey, sa and get very good reputation from our valued customer, more products like fan wheel, skid riders, link belt casting, loading bars, cross beams, walking beams. (cast furnace fans, grids, and baskets, high alloy heat resistant casting base tray and basket)
Our static casting foundry and foundry expert have more than 30 years of production experience, we is focusing on the castings for heat treatment furnace components, our heat resistant casting for heat treatment fixtures are casted by investment casting , namely lost wax casting, and sand casting methods. Main products includes casting stackable baskets for heat treatment furnaces, trays and grids for furnace, roller hearth trays , serpentines trays , furnace fixtures, jigs, for chamber furnace, pit furnaces. Our company work with german companies for long term cooperation, most of our castings are exported to germany, france, italy, spain, usa, south america, turkey, sa and get very good reputation from our valued customer, more products like fan wheel, skid riders, link belt casting, loading bars, cross beams, walking beams. (cast furnace fans, grids, and baskets, high alloy heat resistant casting base tray and basket)
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Materials
Two first legs and two first elbows:
ZGCr25Ni35Nb, ZGCr28Ni48W5, HK40, HT, HU, HH, 22H, More1, More2, KHR35H
Two last legs and last elbow: HPNb, ZG40Cr25Ni20Si2
support: GX40Cr25Ni20
flanges: SGC25
Process
Legs is centrifugal casted and machined subsequently.
Elbows will be made by static casting or precision casting.
Support be made by precision casting.
Flange will be forged, welded and machined according to relevant drawings.
Property
characteristic of heat resistance and excellent creep srtength
Welding consumables
Similar to or higher than base material
or as per the buyer's requirements
Inspection
The most generally used methods of testing given below:
Chemical analysis by Spectrometer
Mechanical tests in Normal and High temperature.
Ultrasonic, X-ray, Dye Penetrant Test.
Boroscope; Eddy current testing; Microscope ; Pressure tests.
Application
1. heat resistant alloy radiant tubes are mainly used in petrochemical, Metallurgical, steel and heat resistant industries.
2. corrosion resistant alloy radiant tubes are used in pulp and paper, chemical and other petrochemical industries.
3. super-alloys radiant tubes are used in high strength, carburization resistance industry.
Working temperature
depending on the materials (max 1)
sea worthy packaging or as per customers' requirements
In prevention of two different kinds of fluid from intermixing caused by internal leakage, KAORI precisely designed the D Series solution with the double-stacked plates, to eliminate the possibility of cross contamination. The unique air gap is created between the two plates. Once the internal leakage occurs, the 2nd plate becomes the shield to keep the liquid stay and flow on the same channel through the air gap. Meanwhile, vent holes outside the plate will seep out the liquid as an indication of leakage.
What is a heat exchanger?
It is used to warm or cool a product by exchanging heat between the process fluid and a service fluid,which is typically water, ice water, glycol or steam. The hot or cold service fluid flows around the tubes within the tubular heat exchanger and heat is transferred between the product and the media.
Optional material: 304 stainless steel, 316L, two-way steel 2205, titanium, Hastelloy etc
Optional pipe diameter: �¦19, �¦25, �¦32, etc.
Tube wall thickness: 1mm-3mm.
Operating temperature: -200�°C-503�°C;
Design pressure: -0.1MPa-10MPa;
Applicable fluids: steam, circulating water, frozen brine, glacial refrigerant, glycol etc
Customizationï¼?U - tube heat exchanger, multi - flow heat exchanger,various specifications of tube heat exchanger can be customized.
Application:Chemical, metallurgy, petroleum, salt, sugar, paper, pharmaceutical, desalination, refrigeration and other industries
Standard:GB,ASME,CE
