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The line is designed to fill beer in to three different type of 0,33 litre glass bottles, label the bottles neck around and lower body small around and pack the bottles in to 4 x 6 bottle cartoon boxes. This bottling line capacity is 20000 bph. Clean glass bottles were brought on wooden pallets to depalletizer which feed them to the filling lines. Innofill DMG bottle filling machine and Handtmann MMS filtration system are located in a clean air room. KHS lamella conveyor system for bottle transport and cartoon boxes. The equipment were totally delivered by German KHS in year 2003, most of machines manufactured in year 2002. All control units are Siemens Simatic S7 model with remote connection. The line was shut down in year 2008 and it is still installed and in very good operational condition.

Main equipment are:
- Bottle Depalletizer KHS AL, semiautomatic
- Micro Filtration Handtmann MMS 130
- Filling Equipment KHS Innofill DMG (rinsing, filling and capping)
- Labelling Machine KHS Innoket 2060
- Cartoon Box Forming Machine KHS Innopak CA-1
- Bottle Packing Robot KHS Innopak SP 1200
- Box Marking System
- Case Sealer KHS Innopak CV.

Drum and Container Filling Line, Semiautomatic YOC 2006

The line is designed for filling both 1000 liter IBC’s and normal 209 liter drums / barrels. It consist of straight chain driven heavy duty roller conveyor which is carrying IBC’s or a standard pallet loaded with four drums / barrels through the filling process and conveying them for further storing. The filling machine is semiautomatic coarse-and-fine filling station; first is programmable volumetric and then fine filling with integrated weighing system. Cap closing / bunging and sealing will be made manually but a machine aided. The station operation is controlled by Siemens S7C programmable logic.

The line is manufactured in 2006 by Finnish company “Insinööritoimisto Jyrki Kekälainen” who is specialized supplying automation solutions filling and packing applications.

Operation description:
The operator lifts the empty containers on the conveyor (open the cap of container), the container will move into filling machine and it will be filled automatically with 2 "and 1 / 2" valves, coarse-and fine-filling. After filling the container will move out of the machine and the operator will fix the label and close the cap. After the filling station there is ~16 m long puffer conveyor for the filled IBC`s, where a fork lift will pick up the IBC`s

In drum filling the operator lifts the empty drums on pallet (open the caps). Then he lifts the pallet on the conveyor. In the machine there is an extra filling lence for the drums. The drums are filled on the weighing system of the machine which is controlling the filling of each barrel. After the drum is filled the operator move the lence into second drum and machine start to fill it. After all drums are filled the pallet will move out of machine and the operator will close the caps and fix the seals and labels.

Technical data:
Manufactured in: 2006
Suitable for: Standard IBC and Drums
Max filling weigh: 1500 kg
Filling accuracy: 0.5 kg
Filling capacity: 7 IBC/hour or 35 Drums (209 liters) / hour
Roller conveyor type: Chain Driven, Galvanized
Roller conveyor length: Approx 16 meters
Roll diameter: 80 mm.

This laminating tunnel / convection oven is made by Swedish TRIAB / Tri Innovations AB in year 2006. The oven is designed for industrial use and in build up in two separable laminating sections, both equipped with one 40.5 kW hot air sections, one product and one return conveyors and common control unit. All product touching parts are made either of stainless steel (structures and panels) or Teflon made net belts. Convection belt (600 mm wide) is located inside of the oven tunnel and has grid type surface, the return conveyor is installed on the tunnel and it has tight waived Teflon belt. The control cabinet is attached to the equipment structures. The speed of laminating conveyor is adjusted with an inverter driven motor. The speed of return conveyor can be fine tuned via a potentiometer. The equipment is featured with a remote control possibility. This has been operating with hygienic products (material foam / polyurethane film, thickness 5 mm, max. width 450 mm and production speed 6 m/min) and is in excellent operational condition with total 3450 operating hours only and it comes with original operation manual in English language.

Technical data:
Made by: TRIAD / Air Innovations AB
Manufacturing year: 2006
Total operating hours: 3450
Convection capacity: 2 x 40.5 kW
Process control PLC: Eurotherm 2216e
Hot air circulation volume: 2 x 9000 m3/h
Fan electric power: 2 x 2.2 kW
Temperature range: 50 – 150 C
Total machine length: 10 000 mm
Total machine width: 1600 mm
Convection belt material: Teflon covered metal net
Convection belt length: 9 000 x 600 mm
Convection belt speed: 3 – 8 m/s / 0.25 kW, inverted controlled
Heated width: 650 mm
Inside / free height: 80 mm (from belt to nozzles)
Return conveyor: Habasit FAB-8EO WV
Return conveyor dimensions: 12000 x 600 mm (Teflon)
Return conveyor drive: 0.25 kW, 380 V/50 Hz.

Kisters Wrap Around Packer 310
Kisters fully automated wrap around packer model 310 is a single-lane, high-performance packing robot for producing wrap-around and tray packs from stable individual products. It can handle tins, cans, jars, glass and PET bottles, as well as pre-packed products from the beverage, hygiene and food processing industry with high packaging speeds.
It can process flat corrugated cardboard and full carton blanks in different qualities. In each case, the carton is folded tightly around the product groups and subsequently glued with hotmelt and it has a large and easily accessible cardboard blank magazine. Optimum packaging results are achieved in conjunction with the precise cardboard blank guides and the exact folding process.
Wrapping robot can handle a wide range of formats. The unit is PLC-controlled and it can be easily adjusted for other packing formats. This machine has been packing beer tins (12/24 x 0.3 liters and 12 / 24 x 0.5 liters) into cartoon wrap-around packs at speed of 60 packs / min. This unit was in full operation till beginning of November 2010 and is now dismantled and stored.
Technical Data
Manufacturer: Kisters Machinenbau GmbH (Nowadays KHS )
Model: Wrap Around Packer 310 / 100
Year of manufacture: 1994
Serial number: 941782
Capacity: upto 60 cycle / min
Electricity: 16 kVA, 400 V / 50 Hz

This Powerpak 660 horizontal thermoforming machine (form/fill/seal) is manufactured by German Tiromat Krämer+Grebe GmbH & Co in 1998. It is designed for high capacity packing of various products in food and pharmaceutical industry. This unit has been packing bread in to vacuum pack and it is equipped with a three head hot foil printer, 2- gas mixing device for CO2 injection, separate vacuum pump, cross- and longitudinal cutters and water cooled upper cover of the forming unit. Construction material is food quality stainless steel and equipment is controlled with PC-programmable Tiromat Control Unit.

This unit has very little operation hours - estimated total 3000 hours - and therefore it is in excellent condition. Operating and service manuals in English, Finnish and German and machine comes with the CE-certificate.


Machine type:Powerpak 660
Machine number:665/0211
Manufacturing year:1998
Foil type:Flexible
Formatting width:430 mm
Film type used:PS-PE 450/50
Max formatting depth:40 mm
Forming dies:223-3,1
Capacity:10 phases / min
Control unit:Tiromat
Ho foil printer:SC-700 with 3 printing units
Overall length:7.30 meters
Overall width:1.15 meters
Height:1.85 meters
Nominal power need:50 A / 380 V / 50 Hz.