Industrial coarse grinding machine custom Stone Powder processing equipment Rough mill manufacturer
Coarse Powder Hammer Mill:
engaging in crushing various rocks and stones with comprehensive strength not higher than 320 MPa into fine and micro fine powders, is widely used in metallurgy, mining, chemical, cement, coal, sand-making, coal gangue, construction, refractory materials and ceramic industries.
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Working principle of Coarse Powder Hammer Mill :
Coarse Powder Mill mainly consists of frame, rotor, support iron and grate bars. The frame is divides into two parts: upper part and low part, which are welded by steel plates after being cut. Liners made of high manganese steels within the frame can be replaced after being worn out. The rotors consist of turnplates, pin shafts, and hammers which are grouped regularly in the main shaft. The main unit drives the main shaft through the motor and triangle belts, which, in turn, rotates the rollers. Large materials entering the crusher through the feed inlet are firstly crushed by the high-speed hammers, and the thrown fiercely to the support iron for further crushing. Qualified materials crushed will be screened out and exit from the gap of the grate bars while the unqualified will be left in the crushing cavity to be further hammered and ground until reach the standard size. The size of the final product can be adjusted by changing the grate bars. The gap between the rotors and the grate bars can also be adjusted according to different requirement. To avoid the plugging of the crusher, the proportion of water for the crushing material is no more than 20%.
Industrial roughing machine Applicationsï¼?
Coarse Powder Hammer Mill engaging in crushing various rocks and stones with comprehensive strength not higher than 320 MPa into fine and micro fine powders, is widely used in metallurgy, mining, chemical, cement, coal, sand-making, coal gangue, construction, refractory materials and ceramic industries.
Industrial Coarse Grinding Machine Featuresï¼?
1.High manufacturing capacity and low power consumption;
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2.Uniform particle size with high crushing ratio;
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3.Simple structure;
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4.Easy operation and low investment.
[Equipment configuration]: jaw crusher, vibrating screen, vibrating feeder, cone crusher, coarse mill
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Raymond Mill Raymond Mill for iron ore custom Industrial Raymond Mill Grinding Equipment
Raymond Mill for mining Introduction:
� � � � � � � � � � � � � � � � � Dingbo Raymond Mill is suitable for processing various non-flammable and explosive mineral materials with Mohs hardness less than 9.3 and humidity less than 6%. It is widely used in metallurgy, construction, chemical industry, mining, highway construction, etc. The particle size of the final powder size can be adjusted between 50 and 325 mesh (315-45 microns). Examples of processed materials include quartz, feldspar, barite, calcite carbonate, limestone, talc, ceramics, iron ore, corundum, bauxite, phosphate rock, coal, etc. There are about 400 materials in total.
How Raymond Mill works:
� � � � � � � � � � � � � � � � � � The jaw crusher crushes the large materials to the required particle size, and then is transported by the bucket elevator to the storage hopper, and is evenly and continuously sent to the host for grinding by the vibrating feeder. The pulverized dust flows from the blower to the classifier. After being classified, the particles that meet the fineness enter the cyclone separator through the pipeline and are collected and separated there. They are discharged at the discharge valve and become the finished product; the air flow is sucked into the blower by the return pipe on the top of the cyclone collector. The entire airflow system is sealed and circulates under positive and negative air pressure.
Industrial Raymond Mill's application:
� � � � � � � � � � � � � � � � � � � Dingbo Raymond Mill is suitable for processing various non-flammable and explosive mineral materials with Mohs hardness less than 9.3 and humidity less than 6%. It is widely used in metallurgy, construction, chemical industry, mining, highway construction, etc. The particle size of the final powder size can be adjusted between 50 and 325 mesh (315-45 microns). Examples of processed materials include quartz, feldspar, barite, calcite carbonate, limestone, talc, ceramics, iron ore, corundum, bauxite, phosphate rock, coal, etc. There are about 400 materials in total.
Application areas:
feature:
Raymond Mill Features:
� � � � � � � � � � � � � � � � � � � � � Its working principle is similar to the high-pressure suspension type grinder, but its grinding device is fixed with a pressure spring of 1000-1500kg. When the machine is working, under the action of high-pressure spring and centrifugal force, the grinding roller is close to the grinding ring. Under the same conditions, the grinding roller pressure is 1.2 times that of the high-pressure suspension mill, and the capacity is increased. 20% to 30%; when using rollers and rings, stable capacity and fineness can be ensured.
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Model Specification(mm) Feed opening(mm) Max feeding size(mm) Capacity(t/h) Model of motor Power(kw) Weight(t) Overall dimension(mm)
Pf-1007 F1000*700 400*730 250 15-60 Y250m-6 37 9.5 1800*1600*1800
Pf-1010 F1000*1050 400*1080 300 50-90 Y315s-6 75 14 2340*2007*2500
Pf-1210 F1250*1050 400*1080 300 70-130 Y315l1-6 110 17 2582*2053*2809
Pf-1214 F1250*1400 400*1430 300 90-180 Y315l2-6 132 22 2582*2403*2809
Pf-1315 F1320*1500 860*1520 350 120-250 Y2-355m2-6 200 26 2930*2761*3053
When stone entering the stone impact crusher, materials are continuously thrown to the impact device above the rotor by the high-speed rotating blow bar. Then they are rebounded from the impact plate to the working area of the blow bar, and are impacted again. The materials from large to small are to be crushed by the first and second impact rack repeatedly. The process won’t stop until the materials are crushed to the required size and then discharged from the outlet. Adjusting the distance between the impact rack and the rotor frame can change the shape and size of the final product.
Limestone grinder is designed by our own engineers and technical workers, basing on industrial mill research of many years and adopting world-leading-powder processing technology. Our machine adopts many advantages from numbers of mill all over the world, such as trapezium’s working surface, flexible connection, roll linked pressure boost, etc.
Limestone grinder has overcome the traditional mill’s defect completely in application, capacity, fineness, energy consumption, service life, etc. And it is the ideal substitute of the traditional mill, such as raymond mill, high pressure suspension mill, ball mill, etc.
3-22t/h capacity limestone grinder best feature:
1. The mining processing grinder is featured by vertical structure, small floor area, and strong system. It is an independent production system from the primary process of raw materials to powder making and packaging.
2. The screening rate is up to 99% compared to other mills.
3. The transmission of the machine adopts confined gear box and pulley which guarantees stable transmission and reliable operation.
4. The key parts are all made of high-quality casting and section bars with exquisite craftwork which guarantees the duration of the whole equipment.
5. The electrical system uses centralized control with advanced and reasonable selection and high automatization.
3-22t/h capacity limestone grinder parameters:
Name Mtm100 Mtm130 Mtm160
Ring roll number(pcs) 4 5 6
Major diameter of roller(mm) F310x170 F410x210 F440x270
Inner diameter of roller(mm) F950x170 F1280x210 F1600x270
Revolving speed(rmin) 130 103 82
Max feed size(mm)
The crusher consist of frame, transmission device, hollow eccentric shaft, bowl-shaped bearing, crushing cone, springs and hydraulic pressure station for adjusting discharge opening.During operation, the motor drives the eccentric shaft shell to turn around through ahorizontal axle and a pair of bevel gear. The axle of crushing cone swings with the force of eccentric shaft shell so that the surface of the crushing wall is close to the roll mortar wall from time to time. In this way, the ores and rocks will be pressed and crooked and crushed.PY series spring cone crusher is widely used for secondary and fine crushing in the fields of mining,building materials, metallurgies and so on. The PY series high-efficient cone crusher can crush materials with middle and high hardness, such as, metal ore, basalt, granite, limestone, cobblestone, sandstone and so on.
2.Features of Spring Cone Crusher:
1.Spring cone crusher has the advantages of reliable construction, high productivity, easy adjustment and less cost in operation.
2.The spring cone crusher release system of cuusher actsan overload protection system that allows tramp to pass through the crushing chamber without any damage
3.The cone crusher use two kinds of sealed formation: dry oil and water which can make plaster stone and engine oil seprated and assure reliable performance
4.The tcone crushing chamber depends on the size of deed and fineness of the crushed product.
gyratory cone crusher price in india Technical Parameter:
Hgm series stone powder processing equipment is the equipment specializing in producing fine and superfine powder of non-inflammable, non-explosive and brittle materials with moh's hardness under six, such as calcite, chalk, limestone, dolomite, kaolin, bentonite, talc, mica, magnesite, illite, pyrophyllite and vermiculite, sepiolite, attapulgite, rectorite, diatomite, barite, gypsum, alunite, graphite, fluorite, rockphosphate, kalium ore, pumice, etc., totally more than 100 kinds of materials.
Technical data of stone powder processing equipment:
ADC-8C multielement analyzer
Applications:
It is used to analyze various metal elements in ore or alloy with simple operation and low cost. It is widely applied for zinc ore, lead ore, manganese ore, copper ore, iron ore, chrome ore and alloy analysis etc.
Main operation procedure:
6. Crush ores or alloy
7. Weigh by electronic balance
8. Dissolve and dilute ores or alloy powder
9. Put powder into equipment and get the result
10. Print measuring result
Main features:
Build-in 60 scaling grades on equipment channel, which can be automatically exchanged independently and exactly instead of manual adjustment.
Automatic calibration to different light source, liquor, colorimetric wares and guarantee the measuring accuracy.
Each channel sets several regression equation curves and flex control system of double communication port, it takes 6 channels as benchmark, can not only cut to 3 channels, but also can expand to 9, 12, 15, 18 channels, which is easy to plus or minus elements.
Be online with C and S, then you can control result display, print, storage, inquiry timely by one PC.
The precision is coincided with GB (native standard), can save large amount manpower, materials and energy for customers.
Main parameters:
Power voltage: 220V¨ª+10% 50HZ, electricity consumption: ¨ª_50W
Colorimetric time: 5 seconds
Measuring range: 0-1,999 absorbency value, 0-99.99% concentration value.
Measuring elements: Si, Mn, P, Cu, Ni, Cr, Mo, rare-earth, Mg, Ti, Zn, Al, Pb, and Fe etc.
Precision: confirm to GB/T223.3-5-88 standard.
Main features:
Complete functions with LED display, print the result directly. It is easy to operate and suitable for multi-elements analysis in materials like various metals, alloy and ores.
Dissolve the sample outside the equipment without pipe electromagnetic valve corruption and aging, then the operation is more convenient, more stable function and higher reliability.
Short colorimetric time and fast operation, it takes 8~15min to analyze one element.
Traditional and reliable ore (alloy) analysis method.
Its non-standard configuration: crusher, electronic balance and chemical reagent etc.
It is a design that refers advanced technology home and abroad, solves great subjects on shielding and selective signal processing to amplify in complex natural electric field, and also does multiple anti-jamming as well.
Natural electric field prospector is similar to traditional resistivity prospector generally, the biggest difference is applying natural electric as field source and removing heavy power supply, the total set is no more than 5kg. Its main features are simple operation, easy to carry, high accuracy, fast speed, flexible array etc. More than 20 years' practice proves that it is a state-of-the-art portable earth resistivity meter and gains customers' common praise.
2. Principle:
It uses the relative parameters like resistivity variation produced by natural electrical field and different geologic structure to judge and analyze the geological abnormality we are searching. The principle is nearly the same with traditional resistivity prospecting, but it enhances the speed more than 10 times.
3. Main application:
1. Widely used in metal ore prospecting, non-metal ore's detailed and general survey to decrease the venture of mineral investment and improve exploration success rate and scientificalness.
2. Applied in underground water detect to meet the demand of drinking water, industrial usage and agricultural irrigation.
3. Also used in engineering geological prospecting, disaster geological detect, coal goaf, archaeological mining, city exploration, non-metal pipe survey as well.
It is a design that refers advanced technology home and abroad, solves great subjects on shielding and selective signal processing to amplify in complex natural electric field, and also does multiple anti-jamming as well.
Natural electric field prospector is similar to traditional resistivity prospector generally, the biggest difference is applying natural electric as field source and removing heavy power supply, the total set is no more than 5kg. Its main features are simple operation, easy to carry, high accuracy, fast speed, flexible array etc. More than 20 years' practice proves that it is a state-of-the-art portable earth resistivity meter and gains customers' common praise.
2. Principle:
It uses the relative parameters like resistivity variation produced by natural electrical field and different geologic structure to judge and analyze the geological abnormality we are searching. The principle is nearly the same with traditional resistivity prospecting, but it enhances the speed more than 10 times.
1. Simple introduction:
Azc208t small magnetic detector is integrated, all-solid-state and intelligent. With latest american technology, it has high resolution and accuracy, and can calibrate the surrounding interfered magnetic field. It is more advantageous in transportation and usage comparing with silicon oil liquid probe. The display is a powerful pda, which is touch screen with a stylus, you can write directly on it and then mark the measurement.
2. Working method:
The working mode is to transmit the measured magnetic filed strength to pda through rs232 serial port line, then the pda will do data graphics processing and display the results of measurement and processing. Then we will judge and analyze the geological abnormality according to magnetic data variation supplied by azc208t magnetic detector.
3. Application:
1. It is used for magnetic exploration of various magnetic ores (magnetite), combined with other prospecting method, it can research oref+s buried depth, vein direction, continuity, and shape, size, ore deposit scale as well.
2. It is also used for magnetic prospecting and geological mapping of metal and non-metal ore deposits.
3. It is applied in faults location, archeology, hydrology, engineering exploration (pipe detect), seismic omen survey, volcano observation and magnetic prospecting &geological mapping of other environment and disaster geological work.
Vibrating Screen
SANYYO screens for scalping, separating and sizing aggregates, minerals and coal come in several different types and a wide range of sizes. We offer screens for both wet and dry applications, and the screening media for optimum end product quality. We also offer both individual units and complete systems, as well as expert advice on choosing the right screen for the job. Our equipment is easily adaptable for stationary and mobile crushing plants. Its main function is to separate different sizes of products. SANYYO vibrating screen has the ability of seperating six different sizes of products in the same time.
Features and values
1) Simple and dependable Eccentric type system.
2) High screening capacity.
3) High durability.
4) No transmission of screen panels.
5) Ready changing of screen plates.
6) Rigid and vibrating resistance screen body.
Vibrating screens operating principle:
In screen grading, the material is separated mechanically on screen plates. Rolling bearings in vibrating screens are stressed by high, mostly shock-type loads. Moreover, the bearings, while rotating about their own axis, perform a circular, elliptical or linear vibrating motion. This results in high radial accelerations which additionally stress the bearings, and especially the cages, considerably. The operating speeds are usually very high. As a result, the bearing temperatures are up to 20 to 30 degrees Kelvin higher than in normal applications. In addition, considerable misalignments between the bearing locations and considerable shaft deflections have to be accommodated.
Nowadays, Carbon black is widely used rubber industry as reinforcing agents and fillers. What¡¯s more, it is one of the oldest industrial raw materials. China is the head of the world¡¯s 12 largest producers of carbon black, with the rubber market rebounding from the economic crisis, China carbon black market has had great demand, and carbon black mill also faced unprecedented growth of gold.
According to forecast, world carbon black consumption will reach 11.5 million tons in 2015. Progress will come from Asia, particularly the pulling powder of China, India, and Indonesia and Thailand. Notch Consulting Group forecasts, China¡¯s demand for carbon black will reach to totally 3.7 million tons in 2015. With radial tire production increases, carbon black is expanding in all areas of the Chinese market.
Because of the thriving carbon black market, demand of carbon black mill is also increasing. Shanghai Clirik Co., Ltd is specialized in manufacturing Carbon black ultrafine mill, because technical innovation, excellent quality, and good service, Clirik is known as ¡°expert of carbon black grinding mill¡±.
Working principle of carbon black grinding mill:
Clirik calcite grinding mill mainly consists of main unit, classifier, powder collector, dust cleaner, blower, muffler, sound-proof room, crusher, bucket elevator, storage hopper, and vibrating feeder.
After crushed by hammer crusher, the large materials become small ones and are sent to storage hopper by elevator, edge of then evenly sent to the upper distribution plate of the turnplate by vibrating feeder and sloping feeding pipe.When the grinding mill is at work, all the grinding rollers are rolling in the ring, and the materials are driven to the edge of the turnplate by the centrifugal force and fall down into the grinding chambers where the materials are repeatedly pressed, crushed and grinded by the rollers.The high-pressure air blower constantly inhales air within the grinding mill and, in turn, the air flow with crushed materials are brought to the classifier whose high-speed impeller will screen the airflow: the unqualified particle size will fall and return to the mill for being reground while the qualified particle size mixed with air will go into the cyclone powder collector. Most of the qualified powders will fall an exit from the discharging valve at the bottom; a small proportion of the fine powders, with airflow, moves to the dust cleaner, and clings to the surface of the filter bags. At the same time, the fine powders clinging to the surface fall down by the sudden vibration of the filter bags, which is caused by the instantly ejected high-pressure gas controlled by the pulse valve. The materials from the above two lots are sent by the conveyor at the bottom to get finished powders packed. In addition, filtered clean air will be emitted from the air outlet of muffler in the end.
Features of carbon black grinding mill:
1. High efficiency
Under the same finished final size and the same motor power, the capacity of micro powder grinding mill is twice as much as jet mill, mixing grinder and ball mill.
2. Long lifecycle of spare parts
The ring and roller are forged by special material with high utilization. Under the same grinding material and finish special size, the lifecycle of spare parts is about one year, which is 2-3times longer than impact mill or turbo mill. Furthermore, the lifetime can reach 2-5 years for grinding calcite carbonate.
3. High safety and reliability
As no rolling bearings or screws in grinding cavity, there are no problems caused by bolts shedding or rapid wear of bearings and seal components.
4. High fineness and flexible adjustment
The final fineness of the grinding materials can be adjusted between 325 meshes and 3000 meshes, and the product fineness can reach D97¨Q5um.
5. Environment-friendly
The application of pulse deduster and muffler greatly alleviates dust pollution and noise.
Coarse Grinding Mill widely used in metallurgy, mining, chemical, cement coal ,dry stone, construction, sand, refractories and ceramin industrial and mining enterprises, engaged in breaking and crushing the material in the operation. It is mainly suitable for crushing compression strength not higher than 320MPa of various soft and hard ore.
Features:1.the production capacity, high crushing ratio; 2.low power consumption, uniform particle size; 3.mechanical structure is simple, compact and lightweight; 4.low investment costs, management, and convenient.
Working Principle:the Coarse Grinding Mill casing, rotor, bearing the hammer and the grate bars and other components. Upper and lower case in two parts, welded together by a steel plate after cutting, the remaining parts bolted into one. Set with high manganese steel liner inside the case, to facilitate replacement of worn; its array of rules installed on the spindle distribution of the hammer, hammer and rotary table and through the rotor shaft formed. Host through the motor, V-belt driven spindle, so that the rotor rotates, hammer by the centrifugal force generated by rotation around the stretch to, bulk materials from the feed inlet into the crushing chamber, the high-speed movement of the hammer will be crushed. Broken by passing the material under.
Specification:
Model PC4008-75 PC4012-90 PC4015-132
Rotor diameter /mm 750 900 1150
Rotor length/ mm 800 1200 1500
Rotor speed r/min 800-1000 800-1000 550-800
Feed head size/mm 320×930 400×1200 500×1500
Max feed size/mm <50 <50 <100
Fineness/mm 0-3 0-3 0-8
Processing t/h 10-30 30-60 60-100
Motor Power/Kw 55-75 75-90 110-132
The number of hammer 18 32 32
Dimensions L*W*H/mm 2310*1665*1610 2840*2100*2020 3720*2650*2540
Note: This specification is just reference, any changes are subject to the products.
Hydraulic-driven track mobile plant is SBMs newest mobile crushing and screening plant, which is fully driven by hydraulic force and moves by chassis track. Its designed by our companies excellent engineers to meet growing market demand. It features high performance, high reliability, elegant design and top international techniques. This type of mobile plant can be widely used for crushing and screening in many areas such as road construction, building, metallurgical and energy industries, etc.
a. Conmins Diesel Engine of high performance makes this track mobile plant cost less oil, produce less noise and have a more reliable performance and provide an economical and environmental power. The engine can be additionally equipped with low temperature preheating start-up device to ensure the machine easy to start under the condition of minus 25 temperature.
b. Employing fully rigid boat structure, the chassis features high strength, low contact pressure, good passing ability(easy transportation) and good adaptability to hilly and marsh areas.
c. High pulling forque travel motor with mature techniques offers strong driving force and high reliability. The use of all-walt variable hydraulic technique in the travel system ensures high performance, reliability and utilization of the motor. The main hydraulic devices like pump, valve are imported from Japan.
d. Operating system with imported direct servo technique can be easily and precisely controlled and travel in a infinite variable speed.
e. Crushing and screening equipments are of our company's advanced products, which have compact conformation and stable performance. The screen equipment set by 20 degree obliquity improves the screening ability.
SBM company one of the most famous rock and mineral processing company in the world, is launching a new comprehensive portable plant for efficient fully mobile crushing.
Features of portable impact crushing plant main unit:
High capacity, efficiency, economy, high adaptability, crushing-screening, self-loading conveyor.
Fixed method of whole mobile crusher (Routine way).
Choose the working place, Level the place, Transport the mobile crusher to the reasonable place¡úExtend the elevating landing leg Dig a hole under the fixed leg. The holes size is up the soil. If the soil is loosening, please dig deeper and larger. Fix the active leg to the fixed leg with binder bolt¡ú Fill the hole of active leg with concrete¡úAdjust the face of concrete after congealing, retract the elevating landing leg. Putting some crosstie or supporting tools under the vehicle will better steady the whole machine.
Shibang SCM series super thin mill is on the basis of our company's production experience for more than 15 years. We absorb advantages from the same trade abroad and at home. We review, research and try on 12 kinds of mills and horizontal hammer crushers. And finally we developed this high-efficiency and low-cost super thin mill by investigation and trial.
This SCM series S super thin mill is an equipment which produces thin powder and super thin powder. It is applicable to non-flammable and non-explosive materials with hardness less than 6, such as calcite, chalk, limestone, dolomite, kaolin, bentonite, talcum, talc, magnesite, illite, pyrophyllite, vermiculite, sepiolite, attapulgite, rectorite, diatomite, barite, gypsum, alum earth, graphite, fluorite, variscite, potash ore, floatstone.
The MTW series mills adopt bevel gear integral transmission, inner light-oil lubrication system, arc whirl tube and another proprietary technology.
Features:
1, Bevel gear integral transmission: the traditional mill needs decelerator and ratcheting to drive the main shaft that increase the centering difficulty and is easy to bring noise as well as reduce the efficiency. Mtw series mills adopt bevel gear integral transmission that compact the whole structure and simplify the installation as well as improve the efficiency.
2, Inner light-oil lubrication system: the traditional millsf+ lubrication adopts grease lubrication which increases the resistance of lubrication, creates high inherent temperature and shortens the service life of bearing. Mtw series mills adopt light-oil lubrication achieve the lubrication of bearing without oil pump and lubrication station.
3, Arc whirl tube: the traditional mills adopt board-type whirl tube that increases the resistance, reduces the performance, and stops the air flow and so on. Mtw series mills adopt arc whirl tube reduce the resistance and avoid the air-stop and so on.
4, Curved surface shovel with changeable edge: the traditional mills adopt quick wear edge and edge combine with shovel. If the edge is worn, all of the shovel should be changed that increase the cost and the stop time. The edge of mtw series mill adopts wearable alloy materials which improve the service life. The changeable edge is easy to change that save time and cost. The traditional flat shovel make the materials accumulate in one level that reduces the ring and roller service life. The curved surface shovel makes a vertical material liner which increases the working face and capacity.
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