Foshan metech aluminium technology co., ltd is a professional manufacturer, exporter and supplier of the full aluminium industry equipments and machinery, such as aluminium melting furnaces, aluminium holding furnaces, continuous casting and rolling machines, coal gasifier, aluminium dross processing machines , permanent magnet stirrer ect.
We could offer all kinds of melting furnaces with different capacity (from 3 ton to 100 ton), different type ( regenerative furnace, reverberatory oven, tilting or stationary) , different shape( round, rectangular or vertical), different fuel ( oil fired, gas fired, electricity power ) etc. Different application (aluminum ingot, aluminum billite, recycling aluminum, aluminum scrap , wire and cable) etc.In a world, we could degsign and make the melting furnace according to your condition and need. So please tell me your detail conditions. The raw materials, daily outptu capacity, finished products etc.
A melting furnace is a type of industrial furnace used to melt various materials, such as metals, glass, and plastics, typically for casting or recycling purposes.
Applications of Melting Furnaces
â?¢ Metal Casting: Melting and casting of metals into molds to create various products and components.
â?¢ Glassmaking: Melting glass for forming into bottles, windows, and other glass products.
â?¢ Ceramics: Melting ceramic materials for molding and shaping into ceramic products.
â?¢ Recycling: Melting scrap metal or glass for recycling into new materials.
Components of a Melting Furnace
Crucible: A container made of refractory material (such as graphite or ceramics) where the material to be melted is placed. Crucibles withstand high temperatures and chemical reactions.
Heating Elements: Electric resistance heating elements or burners that generate heat to raise the temperature inside the furnace.
Refractory Lining: Insulating materials lining the furnace to retain heat and protect the outer shell from high temperatures.
Charging and Pouring Systems: Mechanisms for adding materials to the crucible and pouring molten metal or liquid into molds.
Temperature Controls: Thermocouples and controllers to monitor and regulate the furnace temperature accurately.
We are a professional melting furnace manufacturer. You are welcome to choose different types of melting furnaces. If you can't find the product you need, please contact us.
National leader of aluminium machinery , products have been exported to Australia, Armenia, Ukraine, Russia,Brazil, Canada, Egypt,Jordan,Mexico etc. total 16 countries.with a market share of above 70%.output:more than 3000 sets
Main products are manufacturing and sale aluminium extrusion press and whole plant processing equipment such as :
Bridging thermal Barrier pouring machine,Â
thermal break assembly machine,
Billet heating furnace
profile puller;
handling table;
aging furnace;
Die heater ;Synchronous cutting saw;
vacuum wood grain transfer machine;
aluminum sandblasting machine;
PA66 nylon heat insulation strip automatic production line;
profile packaging machine.
This machine combined the function of aluminum bar sawing bench and aluminum bar heating furnace, which can complete relevant operations concurrently.
Heating type:gas burning inside there is hot air insulation material filled in the furnace wall,flame heating on the surface of the workpiece direct so that absorbing more heat.
Just only need 20 mins from normal temperature to the operating temperature. Equip to independent nozzle.
The material rack adopts automatic feeding and recharging mode for labors saving.
This equipment is mainly used to the final hardening treatment to the finished aluminum profile .There are single-door, double-door, skip manual skip maneuvering mode and so on. Heating type is oil burning, gas burning, and electric heating. It is mainly used to aluminum profile aging , as well as drying and sintering at the same max temperature is 260 degree.
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Configuration accompanied the machine
Air agitator, vacuum pump (including cooling water pump that is started in the same step, water tank), electric control system, electric heating system, 5 layers silica rubber bags, furnace body and electric load/unload section.
Parameter :
1.Dimension (L*W*H):3750*2250*2000 mm
2.MAX. area of glass to be processed: 3100*1800 mm 5 layers silica rubber bags (its size: 3400*1950mm)
3.Thickness: 3-15mm
4.Power: 43KW
5.N.W: 2.5T
6.Layer:5 layers (for circulating)
Glass heat bending furnace (NEW type)-FY-W-A
This machine have top and bottom heating chambers, the top chamber is for heating and bottom chamber is for fixing shapes. Its temperature is controlled by imported PLC. The platform is elevated by air cylinder. It is easy to be operated. It takes about 5 hours to finish one time.
It is suitable for heat bending glass, such as, glass furniture, glass coffee table, glass sanitary right corner counter top and decorative project glass, etc.
Parameter:
1.thickness : 3-25mm
2.power : 380V/26kw
3.dimension : 2700*1441*1320mm
4.inner size : 2300*1100*700mm
5.N.W : 1.2T
6.Speed: heating time 2-2.5 hours cooling time 3 hours
SHS type black annealing equipment specializes in heating steel pipe to black annealing treatment temperature, and then cooling it to indoor temperature by water. Advanced inductor heating power is new type DSP+IGBT structure energy-efficient production. It is IGBT inversion and employ DSP do full digital accurate control, full air cooling structure (inductor water cooling) reduces system loss. It has set with self-protection and self-diagnostic function. It can save about 15% energy than congeneric product.
Material applied: 300series austenite, 400 series ferrite, dual-phase steel
(Note: According to pipe diameter,thickness and production speed to match power. Moreover, the steel pipes need to be pickled after annealing.)
Heating aluminum billet
Billet diameter: 70~500mm
Billet length:3~10m
Temperature: 420~580 degrees
Energy:natural gas, lpg, diesel oil
Design type: single log type and multi log type
Application:
This kind of furnace is used for annealing of various kinds of metal work pieces. For example, steel material and copper material.
Structure:
1. Furnace shell body:
The shell is rolled of 4mm steel plate, with strengthening profiled bar. The inside lining is built of aluminum silicate fiber cotton or bricks and typing bricks that placed evenly. Resistance wire is put on the bricks.
2. Furnace cover
The furnace cover is made of 25MM steel plate. An insulating course is made the under-part of the cover.
3. There is a vacuum pressure gauge set on the furnace cover.
4. The furnace retort is made of 8MM stainless steel. A stop-off strip is welded on the bottom .On the top, there is a cooling water jacket and a sand seal device with binding bolt.
5. Heat element
There are three kinds of resistance wire , 0Cr25Al5íó0Cr27Al7Mo2 and Cr20Ni80 ,for coiling.
Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
Foshan Hengyang Furnace Manufacturing Co.,Ltd was established in 1999. located in Foshan city, Guangdong province,China. where is 20km from Guangzhou Baiyun International airport, traffic is very convenient. As a hi-tech private enterprise integrating production, R&D and marketing of induction heating equipment including intermediate frequency furnace and is one of the largest leading intermediate frequency furnace manufacturers in China.
Mare than 20 years experience
Export to over 70 countires
ISO& CE certificate
Experienced and Professional engineers
Electric melting and holding furnace refers to using electricity as energy to melt aluminum ingots or recycled aluminum materials and keep them warm . The molten aluminum is then used for further processing. It has the advantages of fast melting speed, precise temperature control, and fewer equipment failures.
Application areas
Our electric melting and holding furnace is suitable for melting and holding operations in die casting, sand casting, gravity casting, centrifugal casting and other industries.
Features and Benefits
Using silicon carbide graphite crucible, it does not add iron, does not stick to aluminum, has fast heat conduction, and has a service life of more than half a year.
The outer shell is made of 5mm thick steel plate and the bottom is 10mm channel steel, with a solid structure.
The heating belt adopts imported high-temperature heating flat belt, which has high heat utilization rate and a service life of up to three years.
The temperature control watch adopts a digital display touch temperature control watch with PLD control function and an automatic constant temperature device with precise temperature control.
It adopts Taiwan's integrated SCR three-phase power regulator, with its own current, input and other display panels, built-in fault diagnosis, and long service life.
The PID system will automatically control the power output as needed to effectively save energy.
All interiors are made of ceramic fiber modules, which have good thermal insulation effect and the temperature of the furnace shell does not exceed 45 degrees.
Application: heating aluminum billet , shearing billet
Features: auto billet loading , auto billet feeding , auto billet transferring , auto heating , auto length sized , auto sheat , auto billet moving , heat recovery.
Advantage: non-oil leakage , low energy consumption , shear smoothly , precision shear length , hing configuration , long use life , high production , low fault .
Conventional natural gas aluminum melting furnace refers to using natural gas or liquefied petroleum gas as energy to melt aluminum ingots or recycled aluminum materials and keep them warm . Then the molten aluminum is used for further processing. It has the advantages of fast melting speed, precise temperature control, and few equipment failures.
Features and benefits
Use silicon carbide graphite crucible, no iron added, no aluminum sticking, fast heat conduction, service life of more than half a year.
The outer shell is made of 5mm thick steel plate and the bottom is 10mm channel steel, with a solid structure.
The heating adopts imported Italian natural gas burner, which has full combustion, high heat utilization rate and a service life of up to five years.
The temperature control meter adopts a digital touch temperature control meter with precise temperature control and automatic constant temperature device.
The interior is made entirely of high-temperature resistant special-grade high-alumina bricks and refractory castables, with good thermal insulation effect, and the furnace shell temperature does not exceed 60 degrees.
Application Areas
Our natural gas aluminum melting furnace is suitable for melting and holding operations in industries such as die casting, sand casting, gravity casting, centrifugal casting, etc.
Gas Fired Aluminum Melting Furnace
Share:
Gas Fired Aluminum Melting Furnace refers to using natural gas or liquefied petroleum gas as energy to melt aluminum ingots or recycled aluminum materials and keep them warm . Then the molten aluminum is used for further processing. It has the advantages of fast melting speed, precise temperature control, and few equipment failures.
Features and benefits
Use silicon carbide graphite crucible, no iron added, no aluminum sticking, fast heat conduction, service life of more than half a year.
The outer shell is made of 5mm thick steel plate and the bottom is 10mm channel steel, with a solid structure.
The heating adopts imported Italian natural gas burner, which has full combustion, high heat utilization rate and a service life of up to five years.
The temperature control meter adopts a digital touch temperature control meter with precise temperature control and automatic constant temperature device.
The interior is made entirely of high-temperature resistant special-grade high-alumina bricks and refractory castables, with good thermal insulation effect, and the furnace shell temperature does not exceed 60 degrees.
Function
1. Reduce the hardness of steel pipes, improve the plasticity, to facilitate cutting machining and cold deformation.
2. Fine grains and homogeneous steel organization and composition, to improve the performance of steel, also to make preparation for the heat treatment.
3. Remove the residual internal stress in steel, to prevent deformation and cracking.
Feature
1. No need pre-heating. Comparing traditional black annealing furnace, it only takes 10-15 minutes to reach the exact temperature.
2. No need re-straightening. UsingÃ? rotary tube delivering structure, there is only tiny deformation after heat treatment.Â
3. Automatic uploading tubes, with strict docking of front and rear tube's end.
4. Fully automatic running, saving labor cost.
Large diameter welded pipe black annealing machine is a special machine for heating the steel pipe to solution temperature and then cool it to room temperature. This machine adopts the advanced induction heating power supply, the new type DSP+IGBT power supply. It uses IGBT inverter, DSP precision control, air-cooling structure( water cooling for induction coil), reduce the loss of system. It has perfect self-protection and self diagnostic function, saves 15% energy comparing with the similar product. It is the first machine that could annealing such large stainless steel welding pipes.
Process Flow
Continious type stainless steel pipe bright annealing furnace can heat the stainless steel welded pipeto 1050 C then cool it to the temperature lower than 100 C under the protection of hydrogen.The heating power supply of the intermediate ferquency induction is the newest DSP+IGBT structure.With DSP digital control system,there are self protection and self diagnostic functions.With small volume,it heats pipes rapidly and efficiently with energy-saving and low-waste features.The especially developed inducer designed according to the features of stainless steel can save 15%-20% energy in contrast of other products of the same class.Using hydrongen as of gas every minute.
1.Power system
a.Medium frequency power that inverter by IGBT transistor
b.Slot compensation power
2.Movable bright annealing section and cooling tunnel
c.Induction heating section
d.Heat preservation section
e.Cooling water tunnel
f.Gas protection device
g.Infrared thermometer
h.Gas pressure detector
i.Circulating-outside water colling system
This equipment combined the functions of aluminum bar sawing bench and heating furnace, which can complete relevant operations concurrently. It's energy saving and short working time.
We are leading manufacturer and supplier of a comprehensive range of Aluminium Extrusion Air And Water Profile Quenching System in foshan, guangdong, china. This Aluminium Extrusion Air And Water Profile Quenching System is well checked on various parameters of quality so as to make certain its defect free range. The provided Aluminium Extrusion Air And Water Profile Quenching System is manufactured by utilizing excellent quality of material keeping in mind the set norms of industry. This Aluminium Extrusion Air And Water Profile Quenching System is easily accessible with us at most reasonable rate.
Features of this Aluminium Extrusion Air And Water Profile Quenching System:
--reliable performance
--enhanced life
--unmatched quality
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