Ceramic Wear Rubber Pads

Zenith Abra-Super Rubber sheets

use premium natural rubber for abrasion, impact and corrosion resistance. The Abra-Super range provides unmatched wear performance in the toughest abrasion environments.

Pure natural rubber is an outstanding abrasion resistant material, particularly for handling slurries. The inherent properties of strength, resilience and cut resistance have a direct effect on wear performance.

Features

Premium Resistance to abrasion with excellent tensile strength and high elasticity.

Applications

Lining of slurry chutes, pipes, tanks, cyclones, foat cells, launders, and storage bins.

Finish Type

Both side smooth, both side fabric and buffed finish, One side smooth other side fabric or buffed finish.

Standard Thickness

1 mm to 40 mm

Standard Length

10 Mtr, 33 Ft, 11 Yard

Standard Width

1.2 / 1.4 / 1.5 Mtr, 48" / 54" / 60" inches

Technical Specification
Code Specific Gravity Hardness (+/- 5) Tensile Strength Elongation Abrasion Temperature
Gm/cm3 Shore A Kg/cm2 % mm3 C
STANDARD ASTM D297 ASTM D2240 ASTM D412 ASTM D412 ASTM D5963 --
Abrasuper 40 0.98 38 240 810 120 -30 to +70
Abrasuper 60 1.10 60 200 500 110 -30 to +70
ABRA R 60 1.10 60 270 700 110 -40 to +75
ABRA HDR 1.15 70 225 600 110 -40 to +75
>Custom width and length is available on request
>Custom colours available on request

Zenith Abra-Super Rubber sheets

use premium natural rubber for abrasion, impact and corrosion resistance. The Abra-Super range provides unmatched wear performance in the toughest abrasion environments.

Pure natural rubber is an outstanding abrasion resistant material, particularly for handling slurries. The inherent properties of strength, resilience and cut resistance have a direct effect on wear performance.

Features

Premium Resistance to abrasion with excellent tensile strength and high elasticity.

Applications

Lining of slurry chutes, pipes, tanks, cyclones, foat cells, launders, and storage bins.

Finish Type

Both side smooth, both side fabric and buffed finish, One side smooth other side fabric or buffed finish.

Standard Thickness

1 mm to 40 mm

Standard Length

10 Mtr, 33 Ft, 11 Yard

Standard Width

1.2 / 1.4 / 1.5 Mtr, 48" / 54" / 60" inches

Technical Specification
Code Specific Gravity Hardness (+/- 5) Tensile Strength Elongation Abrasion Temperature
Gm/cm3 Shore A Kg/cm2 % mm3 C
STANDARD ASTM D297 ASTM D2240 ASTM D412 ASTM D412 ASTM D5963 --
Abrasuper 40 0.98 38 240 810 120 -30 to +70
Abrasuper 60 1.10 60 200 500 110 -30 to +70
ABRA R 60 1.10 60 270 700 110 -40 to +75
ABRA HDR 1.15 70 225 600 110 -40 to +75
>Custom width and length is available on request
>Custom colours available on request

1>.Ceramic rubber liner description:
Ceramic rubber liner is compounded by rubber sheet, flat or spherical ceramic tiles and
Steel plate through hot vulcanizing process.It is fixed to equipment surface by means of bolts
Connection. There are two types of ceramic surface:flat and spherical.Ceramic rubber liner is
High wearable, high cut-resistant, and super impact-resistant.

2>.Features of ceramic rubber liner:
High wear and cut resistance
High impact resistance

3>.Technical parameters of ceramic rubber liner:
3.1.Aluminum oxide content of ceramic:92±1%;specific gravity of ceramic :3.6±0.1;hardness of ceramic:>mohs hardness 9;color: white.
3.2.Rubber:nr; peeling strength:=25 mpa
3.3.Steel plate:q235a
3.4.Selection principles:

Major Types of Natural Rubber

1. Hevea Rubber (Hevea Brasiliensis)
- The primary raw material for natural rubber comes from the Hevea tree (Hevea Brasiliensis), mainly cultivated in Southeast Asia, particularly in Thailand.

2. Sumatra Rubber
- Rubber is also produced in Sumatra, Indonesia, serving as another globally significant production region.

Natural Rubber Supply Chain Process:

1. Cultivation and Harvesting:
2. Processing and Production:
3. Domestic and International Trade:
4. Product Manufacturing:

Applications of Natural Rubber

1. Automobile Tires:
- Natural rubber is a key raw material for the manufacturing of automobile tires due to its excellent wear resistance and elasticity.

2. Shoe Soles:
- Widely used in the production of shoe soles, providing cushioning and durability during walking.

3. Industrial Products:
- Utilized in a variety of industrial products, serving as vibration control materials and sealing materials.

4. Medical Devices:
- Used in the production of medical gloves and some medical devices due to its flexibility and biocompatibility.

Applications of RSS (Rubber Smoked Sheet) and TSR (Technically Specified Rubber):

1. RSS (Rubber Smoked Sheet):
- Automobile Tire Manufacturing:
- RSS is extensively used in the production of high-end automobile tires due to its excellent physical properties and quality, making it a reliable material for tires that require high wear resistance and durability.
- High-Quality Products:
- Additionally, RSS is employed in the manufacturing of other high-quality rubber products, including industrial goods, luxury consumer goods, and some medical devices.

2. TSR (Technically Specified Rubber):
- Automobile Parts Manufacturing:
- TSR products are widely used in the manufacturing of automobile parts. In components requiring vibration control, such as engine mounts and bushings, TSR is selected for its specific properties.
- Industrial Applications:
- Used in the manufacturing of industrial products, TSR is an ideal material for products where the flexibility and elasticity of rubber are essential.
- Medical Devices:
- TSR is also used in some medical devices, playing a crucial role in the production of medical products due to its biocompatibility.

Styrene Butadiene Rubber / SBR 1502
SBR 1502 is one of the most widely used synthetic rubber.
Low temperature emulsion polymerized technique. Its wear resistance,aging resistance,ozone resistance,water-proofing,air tightness and homogenous are much better.

Color Tiles - White, Rubber- Black/Red
Material Tiles- High Aluminia, Rubber - Natural and SBR Blended
Size 250mm x 250mm x Thickness 20mm to 100mm, any custom size with suitable minimum order quantity
Corrosion Proof Yes
Rabbit High Wear Resistant Ceramic Liners are made from high abrasive resistant high aluminia tiles fitted in rubber with hot bonding process. High aluminia tiles gives resistance against abrasion and rubber absorbs impact of material flow. This combination gives optimum life of liner.

Size 250mm x 250mm x thickness from 20mm onwards, custom sizes and thickness can be made for bulk order
Color Ceramic Tiles - White, Rubber - Black
Material Natural SBR Blended, Other rubber can be given for special applicataion
Thickness 20mm to 100mm
Usage/Application Cement, Mining, Bulk Material Handling, Steel Plant, Chemical Industries
Hardness 25 shore A to 85 shore A
Rubber backed ceramic liner is specially designed for places where material falls from height.
Ceramic Liner molded with rubber in back side resists wear from abrasive particles and absorbs impact load as well.
Highly qualitative nitrile rubber having different hardness according to the impact load falling on high alumina wear tiles is vulcanized with elastic rubber.
It provides elasticity to the liners.

Features:
Wear resistance
Highly durable
Optimum flexural strength

In areas where there is heavy abrasive materials handled conventional rubber, metal , PU or UHMWPE liners may not be able to provide effective wear solutions.. They deliver the benefits of extended wear life on the production line, reduced maintenance and far less downtime. High Alumina content wear-resistant ceramic tiles are moulded in resilient rubber to produce a complete system of tough, durable ceramic lining products. The combination of Rubber and ceramics give advantages of better bonding and superior wear properties. High Alumina content tiles of up to 95% provide superior resistance to wear & also promoting the floe of material.Our liners are available in different profiles to suit with a particular application