Sintered Metal Filter Cartridge

Product Introduction

Sintered metal filters are a type of porous filter made by sintering metal powder particles together. Sintering is a process that involves heating metal powder to a temperature just below its melting point, allowing the particles to fuse together and form a solid structure. The resulting filter material is highly porous with a controlled pore size distribution that can filter out particles of a specific size.


Sintered metal filters are available in a variety of shapes, sizes, and configurations to suit different applications. They can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements. The choice of material depends on the chemical compatibility, temperature resistance, and corrosion resistance of the filter.


The pore size of sintered metal filters can range from a few microns to several hundred microns, depending on the required filtration level. The pore size is controlled during the manufacturing process to ensure consistent and precise filtration.


Sintered metal filters provide high filtration efficiency due to their precise pore size distribution. They can filter out particles and contaminants of a specific size, making them suitable for a wide range of applications where filtration accuracy is critical. Additionally, sintered metal filters are easy to clean and can be reused multiple times, making them a cost-effective solution in many applications.


Products Applications
Sintered metal filters are used in a wide range of industries and applications, including oil and gas, chemical processing, pharmaceuticals, food and beverage, and water treatment. They are often used to filter out impurities, contaminants, and solids from liquids and gases. The filters can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements.
Overall, sintered metal filters are versatile and reliable filtration solutions that can be customized to suit specific application requirements.

sintered disc filters consist of highly uniform, interconnected networks of pores with tortuous paths that trap solid particles in gas or liquid. Excellent depth filters with superior mechanical strength. Stainless Steel Type 316L withstands temperatures up to 750F (399C) in oxidizing and 900F (482C) in reducing environments. These filters can be cleaned by other methods, such as ultrasonic baths or reverse flow flushing. If your application requires even greater resistance to corrosion, temperature, wear, and vibration, other nickel-based alloys are available.

Manufactured through compressing a metal powder matrix at approximately 7000 bar pressure and sintering at temperatures reaching 120°C, sintered metal powder filter cartridges offer exceptional resistance to bacterial attack and compatibility with a wide range of chemicals. These cartridges, made from sintered metal powder, possess excellent ductility, enabling them to handle high operating pressures.

TOPTITECH presents advanced sintered filter elements that deliver outstanding filtration performance even in extreme temperature conditions. Also known as metal porous sintered filters, they are fabricated using titanium or stainless steel powder, making them a cutting-edge filtration material. These filters exhibit superior heat stress and impact resistance, allowing them to function in high-temperature environments and corrosive media. With any surface or depth media, sintered powder filter cartridges can achieve particulate capture efficiencies of 99.9% or higher. Depending on the specific metal alloy, they can operate at temperatures as high as 1000�°C.

Specifications:
- Filter media: SS 316L, SS304, Titanium, Hastalloy C-276, Inconel 625, Monel 400
- End cap: SS 316L, Titanium, Hastalloy C-276, Inconel 625, Monel 400
- Gasket/O-ring: Silicon, Viton, and customized
- Types of caps: Both End Open, BSP / NPT threaded, and customized
- Filtration rating: 0.2-200 Micron
- Outer diameter: 5-300mm
- Length: Customized up to 1500mm

Features & Benefits:
- Low-pressure drops, high dust capacity, and extended service life
- Weldable end caps and connectors using Pulse Tig welding techniques
- Smooth surface finish facilitating effective backwash for solid cake release
- Compatibility with a wide range of process fluids

Applications:
- Pharmaceutical water, DM DI water
- Solvents, fine chemicals, and process fluids
- Catalyst recovery and activated carbon filter
- Steam spargers, filters, and culinary steam filters
- Fluidization, flame arrestors, flow restrictors, and vacuum filters

Sintered Mesh Filter Cartridge Feature
1. Sintered mesh filter cartridge is surface filtration
2. Sintered mesh filter cartridge is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth
3. Sintered mesh filter cartridge has uniform pore size distribution
4. Wire mesh will not shed in filtration process
5. High compression strength
6. High mechanical strength
7. High rigidity
8. High abrasion resistance
9. Good durability against most liquids, gases and aggressive steam
10. High temperature resistance
11. High filter rating accuracy
12. High filter efficiency
13. Good corrosion resistance
14. Washable and Cleanable
15. Reusable
16. Long service life

Sintered Mesh Filter Cartridge Technical Parameter
Raw Material: SS 316L, SS 304
Filter Media: ZWEN Sintered Wire Mesh
Filter Rating: 0.5-300 Microns
Filter Efficiency: > 99.99 %
Operation Temperature: â?¤ 816
Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others
Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others
Gasket: PTFE, Viton, Silicone, Buna-n, EPDM
Connector:
1. DOE
2. 220
3. 222
4. 226
5. Thread (NPT,BSP,G,M,R)
6. Flange
7. Special customization

Application
Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry

SS Sintered Filter Cartridge Feature
1. SS sintered filter cartridge is surface filtration
2. SS sintered filter cartridge is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth
3. SS sintered filter cartridge has uniform pore size distribution
4. Wire mesh will not shed in filtration process
5. High compression strength
6. High mechanical strength
7. High rigidity
8. High abrasion resistance
9. Good durability against most liquids, gases and aggressive steam
10. High temperature resistance
11. High filter rating accuracy
12. High filter efficiency
13. Good corrosion resistance
14. Washable and Cleanable
15. Reusable
16. Long service life

SS Sintered Filter Cartridge Technical Parameter
Raw Material: SS 316L, SS 304
Filter Media: ZWEN Sintered Wire Mesh
Filter Rating: 0.5-300 Microns
Filter Efficiency: > 99.99 %
Operation Temperature: â?¤ 816
Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others
Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others
Gasket: PTFE, Viton, Silicone, Buna-n, EPDM
Connector:
1. DOE
2. 220
3. 222
4. 226
5. Thread (NPT,BSP,G,M,R)
6. Flange
7. Special customization

Application
Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry

Multilayer Sintered Filter Cartridge Feature
1. Multilayer sintered filter cartridge is surface filtration
2. Multilayer sintered filter cartridge is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth
3. Multilayer sintered filter cartridge has uniform pore size distribution
4. Wire mesh will not shed in filtration process
5. High compression strength
6. High mechanical strength
7. High rigidity
8. High abrasion resistance
9. Good durability against most liquids, gases and aggressive steam
10. High temperature resistance
11. High filter rating accuracy
12. High filter efficiency
13. Good corrosion resistance
14. Washable and Cleanable
15. Reusable
16. Long service life

Multilayer Sintered Filter Cartridge Technical Parameter
Raw Material: SS 316L, SS 304
Filter Media: ZWEN Sintered Wire Mesh
Filter Rating: 0.5-300 Microns
Filter Efficiency: > 99.99 %
Operation Temperature: â?¤ 816
Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others
Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others
Gasket: PTFE, Viton, Silicone, Buna-n, EPDM
Connector:
1. DOE
2. 220
3. 222
4. 226
5. Thread (NPT,BSP,G,M,R)
6. Flange
7. Special customization

Application
Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry

Customized connector pleated sintered filter cartridges are filter elements that are made of stainless steel wire mesh or sintered metal fiber felt. The filter cartridges are formed by sintering at the contact points of the wire mesh, creating a porous filter cylinder with high surface filtration performance. The cartridges feature a pleated design, providing a larger filtration area and strong dirt-holding capacity. They can be provided with double-open ends or single-open ends, often accompanied by threaded end gaskets (such as O-rings) to reduce friction.

Specifications
Material: Stainless steel 304/316L or other special alloys
Filtration precision: 1-300 microns
Porosity: Up to 90%
Length: 99-1490 mm
Diameter: 35-80 mm
Operating temperature: -200�°C to 600�°C
Cleaning methods: Backwashing, ultrasonic cleaning
Connector: As per drawing requirements

Features
High dirt-holding capacity: The pleated design provides a larger filtration area, allowing the filter cartridge to efficiently capture and retain dirt, extending its service life.

Corrosion resistance: The filter cartridge is made of stainless steel throughout, exhibiting excellent corrosion resistance and suitable for filtering various corrosive media.

High strength and stability: The filter cartridge possesses high strength and stability, capable of withstanding high pressure and harsh operating conditions, ensuring reliable operation of the filter.

Multiple filtration grades: Different filtration grades of filter cartridges can be provided to meet various particle size filtration requirements.

Easy to clean: Pleated sintered filter cartridges can be cleaned through various methods, including backwashing, reverse flow, and ultrasonic cleaning, while still maintaining high filtration efficiency after cleaning.
Applications
Chemical industry

Oil and gas industry

Food and beverage industry

Pharmaceutical industry

Electronics industry

Automotive industry

Other industrial applications

Sintered Wire Mesh Filter Cartridge Feature
1. Sintered wire mesh filter cartridge is surface filtration
2. Sintered wire mesh filter cartridge is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth
3. Sintered wire mesh filter cartridge has uniform pore size distribution
4. Wire mesh will not shed in filtration process
5. High compression strength
6. High mechanical strength
7. High rigidity
8. High abrasion resistance
9. Good durability against most liquids, gases and aggressive steam
10. High temperature resistance
11. High filter rating accuracy
12. High filter efficiency
13. Good corrosion resistance
14. Washable and Cleanable
15. Reusable
16. Long service life

Sintered Wire Mesh Filter Cartridge Technical Parameter
Raw Material: SS 316L, SS 304
Filter Media: ZWEN Sintered Wire Mesh
Filter Rating: 0.5-300 Microns
Filter Efficiency: > 99.99 %
Operation Temperature: â?¤ 816
Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others
Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others
Gasket: PTFE, Viton, Silicone, Buna-n, EPDM
Connector:
1. DOE
2. 220
3. 222
4. 226
5. Thread (NPT,BSP,G,M,R)
6. Flange
7. Special customization

Application
Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry

Stainless Steel Sintered Filter Cartridge Feature
1. Stainless steel sintered filter cartridge is surface filtration
2. Stainless steel sintered filter cartridge is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth
3. Stainless steel sintered filter cartridge has uniform pore size distribution
4. Wire mesh will not shed in filtration process
5. High compression strength
6. High mechanical strength
7. High rigidity
8. High abrasion resistance
9. Good durability against most liquids, gases and aggressive steam
10. High temperature resistance
11. High filter rating accuracy
12. High filter efficiency
13. Good corrosion resistance
14. Washable and Cleanable
15. Reusable
16. Long service life

Stainless Steel Sintered Filter Cartridge Technical Parameter
Raw Material: SS 316L, SS 304
Filter Media: ZWEN Sintered Wire Mesh
Filter Rating: 0.5-300 Microns
Filter Efficiency: > 99.99 %
Operation Temperature: â?¤ 816
Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others
Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others
Gasket: PTFE, Viton, Silicone, Buna-n, EPDM
Connector:
1. DOE
2. 220
3. 222
4. 226
5. Thread (NPT,BSP,G,M,R)
6. Flange
7. Special customization

Application
Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry