Rotary Lime Kiln

According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc.

Our products advantages:

1.According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust.

2.Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel makingã??

Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage.

Lime kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device.
1. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation.
2. Certain gap is reserved between tyre and cylinder. After thermal expand of cylinder, the tyre can tightly stick on cylinder for strength it.
3. Gear is split type combination structure which is assembled with cylinder by spring boards. The features are easy for installation, steady transmission.
4. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance.

We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. As a leading manufacturer and supplier specializing in Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, we also cater to diverse industries; including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of Ni-Hard Casting products.
Our product range, from 50TPD to 900TPD, includes DRI kilns, coolers, support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.

Rotary kiln refers to rotary calcining kiln (commonly known as rotary kiln), which belongs to building materials equipment category. Rotary kilns can be divided into cement kilns, metallurgical chemical kilns and lime kilns according to different materials. Cement kilns are mainly used for calcination of cement clinker, divided into two categories: dry production cement kilns and wet production cement kilns. Metallurgical chemical kilns are mainly used for the magnetic roasting of lean iron ore in the metallurgical industry; oxidation roasting of chromium and nickel iron ore; roasting high alumina bauxite ore in refractory plants and roasting clinker and aluminum hydroxide in aluminum plants; roasting chrome ore in chemical plants And minerals such as chrome ore powder. Lime kiln (i.e. active lime kiln) is used to roast active lime and light-burned dolomite used in steel plants and ferroalloy plants. Rotary kilns are divided into variable diameter rotary kilns and through-diameter rotary kilns according to their appearance. According to their uses, they can be divided into cement rotary kilns, ceramsite sand rotary kilns, kaolin rotary kilns, lime rotary kilns, etc., according to different energy supply effects. It is a gas-fired rotary kiln, a coal-fired rotary kiln, and a mixed-fuel rotary kiln.

Rotary Kiln, Zinc Oxide Rotary Kiln, Cement Rotary Dryer, Coal Dryer, Vertical Preheater, Cement Rotary Kiln, Lime Rotary Kiln, Magnesium Rotary Kiln, Vertical Cooler, Sludge Dryer

FOB Price:US $1,301 - 79,000
Port:
Qingdao,Tianjin,Shanghai or other port requested
Minimum Order Quantity:1 Set/Sets Negotiable
Supply Ability:100 Set/Sets per Month As your request
Payment Terms:L/C,D/A,D/P,T/T,Western Union

Quick Details
Place of Origin:Henan China (Mainland)
Brand Name:Hongxing rotary kiln
Model Number:Refer to specification
Certificate:ISO9001:2008
Type:Cement kiln
Application:Cement,construction,building
Capacity:0.9--42 t/h
Energy:Saving
Structure:Reasonable
Warranty:1 year
Condition:New
Type:Rotary Kiln

Packaging & Delivery
Packaging Detail:
Standard export containers,bare main machine, motors and small parts are packed in wooden cases.
Delivery Detail:
Within 20-25 working days after receiving the down payment.

Specifications
1000TPD Cement Rotary Kiln:
1.Good sealing
2.Precise control
3.Energy saving
4.Excellent thermal stability

Introduction

Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. metallurgy chemical kiln is used for magnetic roasting of iron ore and oxidizing roasting of chrome and nickel in the steel factory; baking high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminium factory and baking chrome ore and chrome powder in the chemical plant.

Rotary kiln, namely clinker rotary kiln, belongs to building material equipment, which can be divided into Cement rotary kiln, metallurgy chemical kiln and Limestone rotary kiln according to different materials.

1. Cement rotary kiln is used for making of cement clinker and there are dry and wet methods to make cement.

2. Metallurgy chemical kiln is used for magnetic roasting of iron ore and oxidizing roasting of chrome and nickel in the steel factory; baking high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminium factory and baking chrome ore and chrome powder in the chemical plant.

3. Limestone rotary kiln is used for baking active lime and dolomite in the steel factory and ferroalloy factory.



Standard export containers,bare main machine, motors and small parts are packed in wooden cases.

As a national large-size plant, Jiangsu Triple A Credit Company, and Jiangsu Provincial Company Honoring the Contract and Keeping the Promise, Jiangsu Pengfei Group is the production and export base for the cement mechanical equipments of 2500TPD, 3000TPD, 5000TDP and 6000TDP new type dry process rotary kiln approved by National Foreign Trade and Economy Ministry. It has passed ISO9001 Quality Confirmation System and great comprehensive ability to provide best quality services on turn-key basis with technology design, civil construction, complete equipment, erection and trial test, commissioning for cement Pengfei brand products such as rotary kiln( 3.2*52m~ 5.2*78m), ball mill( 3*11m~ 4.6*13m), air swept coal mill[ 2.6*(5.25+2.25)m~ 3.8*10+3.5)m, preheater with precalciner, kiln rear precipitator, cooler etc. Are judged the famous product of excellent quality and designated product in the building materials industry.


Export standard.

Rotary kiln is a kind of thermal equipment calcines lump, bulk and slurry materials. It is widely used in cement & construction, non-ferrous metals, lime, ferrous metals, refractory materials, industrial chemicals, paper making industries etc.

Our products advantages as follows:

1.New type technology is adopted by main driving system. Compared with traditional magnetic and dc speed regulation, its main driving system has the advantages like energy saving, environmental, wide speeding adjusting range, high performance and stable operation.
2. After the welding of bases for supporting devices of supporting roller and catching roller, vibration aging treatment should be applied for remove the welding stress. Then, use vertical lathe and boring-milling machine for integration fabrication. This process can guarantee the requirement of fabrication precision and dimension & location tolerance. Installation accuracy of rotary kiln is obviously improved.
3. Temperature measuring point is reserved at bearing base of supporting roller. It is mainly used for automation detection of kiln operation status by insert the measuring device.

The unique design guarantees the well mixing of pulverized coal, primary air and secondary air. HJ burner is with high combustion efficiency, powerful push force, large velocity difference that enables the homogeneous mixing of the wind and pulverized coal, Supersonic wind speed, superior flame shaping, high flame intensity and rigidity, stable flame performance. It has been repeatedly verified as a trusted burner with superior energy-saving and productivity improvement performance by more than 168 cement plants.
Key features
1 channel for axial air :Keep the flame shaping and rigidity
channel for swirl air: Keep the flame intensity
channel for vortex air(Semicircle orifice with Taper: Keep the flame stability
channel for pulverized coal
2 wind through the channel match the lowest coefficient of air resistance and adjustable
3 Scientific Golden Angle Design 120 high wind speed and use ratio
4 with 5 expansion joint and 3 regulator
Benefits
1 supersonic wind speed,powerful push force, large velocity difference, wind and coal mixed evenly, high combustion efficiency
2 Primary air amount is 5.7% only, decrease the power and coal consumption
3 Superior flame shaping, high flame intensity and rigidity, stable flame performance improved clinker quality.
4 flame shape adjustabl fit each specific rotary kiln type
5 Avoid the peak temperatur lower NOx
6 wear resistance corrosion resisting longer lifespan
7 improved productivity

Wet rotary kiln, as building material equipment, is widely used in metallurgy, chemical industry, building refractory material, environmental protection and other industries. The rotary kiln consist cylinder, supporting device, support device with retainer wheel, drive device, active kiln head, kiln end sealing device, coal injection pipe device and other components. Wet rotary kiln body shows a certain degree of tilt to horizontal level. The entire kiln body is supported by roller device. It also has retainer wheel device to control the kiln body in case it runs up and down. The drive system also has auxiliary drive that can make kiln body drive when major power is off and prevent kiln body bending and being out of shape besides major drive. Kiln head and kiln end sealing device uses advanced technology to ensure reliability of sealing.