Metal mesh-based filter cartridges are produced in a wide range of variants regarding their mechanical dimension, compressive strength and retention rate.
The optimum filtration mesh is selected on the basis of the respective process requirements. Mechanical dimensions and compressive strengths are defined on the basis of existing filter systems. Filter cartridges can also be produced as backwashable elements. Filtration meshes and cartridge designs are optimally matched to one another, particularly for oem applications. Mesh production and the following manufacturing steps can be set up as a homogeneous production chain.
Technical details and services
For solid-liquid filtration and gas filtrati on
Low and high viscosity applications
Smooth and pleated cartridges
Diameters from 10 mm to 500 mm
Lengths from 10 mm to 3.6 m
Sintered Mesh Filter Cartridge Feature
1. Sintered mesh filter cartridge is surface filtration
2. Sintered mesh filter cartridge is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth
3. Sintered mesh filter cartridge has uniform pore size distribution
4. Wire mesh will not shed in filtration process
5. High compression strength
6. High mechanical strength
7. High rigidity
8. High abrasion resistance
9. Good durability against most liquids, gases and aggressive steam
10. High temperature resistance
11. High filter rating accuracy
12. High filter efficiency
13. Good corrosion resistance
14. Washable and Cleanable
15. Reusable
16. Long service life
Sintered Mesh Filter Cartridge Technical Parameter
Raw Material: SS 316L, SS 304
Filter Media: ZWEN Sintered Wire Mesh
Filter Rating: 0.5-300 Microns
Filter Efficiency: > 99.99 %
Operation Temperature: â?¤ 816
Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others
Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others
Gasket: PTFE, Viton, Silicone, Buna-n, EPDM
Connector:
1. DOE
2. 220
3. 222
4. 226
5. Thread (NPT,BSP,G,M,R)
6. Flange
7. Special customization
Application
Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry
Sintered metal filters are a type of porous filter made by sintering metal powder particles together. Sintering is a process that involves heating metal powder to a temperature just below its melting point, allowing the particles to fuse together and form a solid structure. The resulting filter material is highly porous with a controlled pore size distribution that can filter out particles of a specific size.
Sintered metal filters are available in a variety of shapes, sizes, and configurations to suit different applications. They can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements. The choice of material depends on the chemical compatibility, temperature resistance, and corrosion resistance of the filter.
The pore size of sintered metal filters can range from a few microns to several hundred microns, depending on the required filtration level. The pore size is controlled during the manufacturing process to ensure consistent and precise filtration.
Sintered metal filters provide high filtration efficiency due to their precise pore size distribution. They can filter out particles and contaminants of a specific size, making them suitable for a wide range of applications where filtration accuracy is critical. Additionally, sintered metal filters are easy to clean and can be reused multiple times, making them a cost-effective solution in many applications.
Products Applications
Sintered metal filters are used in a wide range of industries and applications, including oil and gas, chemical processing, pharmaceuticals, food and beverage, and water treatment. They are often used to filter out impurities, contaminants, and solids from liquids and gases. The filters can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements.
Overall, sintered metal filters are versatile and reliable filtration solutions that can be customized to suit specific application requirements.
It is the filter element which performs the actual filtration and/or dewatering function in the housing. They consist of several pleated filtration and support layers which are placed as a cylinder around or inside the stabilising support tube. These mesh packs are sealed by the end-caps. Regardless of the type of filter, flow direction through the filter elements is from out to in. Depending on the filter material, the filter mesh pack is encased in an additional outer plastic sleeve.
D.King hydraulic filters guarantee reliable performance and increase the service life of components, systems and machinery. Due to their design and application orientated properties, d.King filters provide optimum performance characteristics
1.Properties of stainless steel sintered porous materials
1) High-temperature resistance, in normal use under 500
2)High mechanical strength, good plasticity, can be machined.
3)Corrosion resistance, oxidation resistance, can be used in nitric acid, sulfuric acid, dilute hydrochloric acid (5%), acetic acid, liquid hydrogen, liquid nitrogen environment.
4)Good molding process, according to customer drawings for processing a molding.
5)High filtration precision and good purification effect.
6)The pores are uniform, the internal structure is stable, and no particles fall off.
7)Good air permeability, easy to back blow cleaning, can be used repeatedly online regeneration.
8)Wear resistance and impact resistance, good mechanical properties.
2.Application of stainless steel sintered porous materials According to its physical and structural characteristics, stainless steel sintered porous materials are mostly used in the fields of noise elimination, filtration and separation, fluid distribution, flow limiting, capillary core and so on.
1)Chemical raw material production process in addition to impurity filtration, material decarburization filtration and fine filtration.
2)Ultrafiltration, RO, EDI system security filtration in water treatment.
3)Food and beverage industry finished product clarification filtration.
4)Filtration and recovery of precious metal catalyst in petrochemical industry.
5)Precision filtration of liquid raw materials, products and pharmaceutical intermediates in the chemical industry.
6)Reverse osmosis security filtration in the field of water injection filtration.
7)Gas purification of steam, compressed air deoiling purification.
8)Medium purification and flow limitation for pneumatic components, lubricants, fuels and hydraulic pressure systems.
9)Chemical dye industry of high - temperature decarburization.
Name:Stainless steel Filter element Cartridge
Material:SS304,316,316L
Diameter:10-1000mm
Length:10-2000mm
Filtration Accuracy:1-200um
Connector patterns:Flange,Thread,Tri-clamp and customize
Lead time:7-10 days
MOQ:10pcs
Sintered Mesh Filter Cartridges
Sintered Mesh Filter Cartridges are made by overlapping multiple layers of wire mesh and sintering them in a vacuum furnace, rolled into a cylinder and welded together at both ends. For the roundness and flatness of the whole structure, roll seam welding process is added. Its interlaced mesh forms a rigid structure, which overcomes the shortcomings of ordinary wire mesh of low strength and unstable pore shape, and is also superior to sintered powder cartridges, ceramic cartridges and so on. Most importantly, this stainless steel filter cartridge is popular in many industries such as food, environmental protection, chemical industry, aerospace and so on with its outstanding features such as high temperature resistance, smooth wire holes, good air permeability, and strong dirt-holding capacity.
ZHUAN LV CSM filter elements are made from CWM mesh composite (MC) filter media. This unique material is made from wire mesh and perforated metal, sintered together into a durable porous filtration medium.
RFC series Radial Flow filter cartridge is made of melt blown inner & outer layer with adsorption media in between, it removes sediments as well as organic pollution from water.
Specification
RFC series Radial Flow filter cartridge is made of melt blown inner & outer layer with adsorption media (usually GAC) in between, it removes sediments as well as organic pollution from water. Compare to traditional UDF filter, RFC filter provides higher flow rate and better sediment reduction.
Features
NSF Certified activated carbon
High flow rate
Low pressure drop
Rapid dechlorination
