14Dt Annealing Machine

TINNING ANNEALER MACHINE
1. Machine composition
Annealing furnace with control cabinet
Circulation cooling system
Drying furnace
Muti-head pay off stand
Tinning machine
Hall off machine
Muti-head take up
2. Machine contruction
A. Annealing
1. Annealer furnace is composed by heating system, thermostat system and annealed pipe.
2. Ceramic reel and ceramic ring composed a wire system, it make copper wire stable to enter the tinning furnace.
B. Cooling system
1. Cooling system is composed by cooling trough, capstan water thermostat system and water level adjustment system.
2. Water temperature control is heated by electric heater to 40-50 degree.
3. Water level adjusting system is by water inlet pipe water outlet pipe. It can control the water level.
C. Dryer
1. Dryer is composed by heating system, wire guiding system and thermostat system.
2. Heating system is made by 21 pieces of electric heater with thermostat to dry the wire and to save the energy.
D. Pay off stand.
1. Two set(right side and left side)pay off stand located under the annealer. Each part off stand can provide 12(or 6 ) pay off total can provide 24(or 32 ) pay reel.
2. Pay off stand has guide roller and guide ring. It make cooper wire stable to enter the annealed the tube.
E. Tinning furnace
1. Tinning furnace is composed by heating system, tinning system and thermostat system.
2. Heating beating system is composed by 15 electric heater. The heater is insulated with machine to ensure the safety of the operator.
3. Tinning system is composed by wire pressing system, die holder and tin tank.
4. Wire pressing system is including wire pressing rollers wire pressing shaft and wire pressing holder, the height is adjustable.
5. Die holder is symmetric with wire press system, the angel and height is adjustable.
6. There is a ceramic ring to fix the cooper wire.
F. Hall off
1. Hall off is composed by main body and rollers.
2. Roller is being balanced and chromium coating.
3. Two fleet of rollers. One fleet is fixed another one is movable. The height and angle is adjustable.
4. Main drive is disco VS(infinite speed ) motor.
5. There is a 1:1 counter meter to calculate the length.
G. Take up
1. Traces motor is infinite drive V. S. motor. Which with a speed reducer.
2. Both side of the take up stand has 13(or 16) motor with1 amper transformer to control.
3. Tensile control is by a amper transformer to control.
4. The height of travers guide shaft can be adjusted.
5. Travers roller are make by thermoplastic. Guide rollers are made by aluminum with ceramic coating to prevent worn out.
Tinned line machine feature
1. 3 temperature control t ensure the temperature stable inside furnace.
2. Fast increasing the temperature with thermostat control to keep the set temperature stable.
3. Stable wire guide system and rapid guide roolers to increase tinning efficient and ensure excellent in quality.

Inlet diameter(MM):8
Outlet diameter (MM):2.5-3.5
Max. speed(MPM):800
Max. number of drawing dies:9
Mechanical reduction ratio:20%
Fixed-speed capstan reduction ratio:17%
Drawing capstan:Tungsten coating.
Max. capstan diameter(MM):450
Fixed-speed capstan diameter(MM):450
Frame:Welded
Main machine power:160KW AC motor
Take-up power:15KW 3Phase AC motor
Correction system:Automatically control
Dynamic control:DC speed regulator + Double frequency converters control
Transmission method:By gear
Pay-off method:Over-head
Traversing method:Decelerate motor
Tension control:Pneumatic balance by swing arm
Lubrication system of drawing:Half-immersing type+ spray type
Take-up bobbin size(MM):800 coiler basket
Take-up capacity(KG):1200-1800
Brake:Pneumatic brake

Max. speed(MPM):1500
Max. number of drawing dies:13
Inlet diameter(MM):Ï?8
Outlet diameter (MM):Ï?1.20-Ï?3.5
Die-change method:Automatic rapid die-change system
Control system:All alarms and parameters can be controlled and displayed on the touch screen.
Motor control:DC motor digital control
Transmission method:By precision ground helical gears
Mechanical reduction ratio:23.6%
Drawing capstan:Multi-step type, steel rim assembled with tungsten coating.
Max. capstan diameter(MM)�Φ450
Take-up bobbin size(MM)ï¼?Φ500-Ï?630
Drawing motor(KW)ï¼?350
Leading motor(KW)ï¼?55
Take-up motor(KW)ï¼?30
Lubrication type for drawingï¼?Fully immersing
Lubrication type for bearingsï¼?By enforced oil pump
Subsequent equipmentContinuous annealer Drawing lubricant filter & cooling system Auto-spooler & down coiler Pointing Machine

Ht-450/13 large drawing machine&annealer

Host machine
1)inlet wire diameter:max 8.0mm
2)outlet wire diameter:1.2-3.5mm
3)max linear speed:25m/s
4)max drawing pass:13
5)fix speed capstan dia.:450mm
6)speed ratio between capstans:1.238(1.241)
7)max size of dies:43mm x 35mm
8)main motor:278kw (dc)
9)motor for finish capstan:75kw

Accumulator
10)workion pressure:0.6-0.7mpa
11)inflate value:ía 0.02mpa

Dual take-up
12)max take-up speed:1500m/min
13)diamater of barrel:1.2-3.5mm
14)take-up motor:15kw(dc)
15)spooler banister capcity:max 2000kg
16)total weight:7000kg
17)machine dimensions:3000 x 2000 x 4650

Machine dimensions:3000 x 2000 x 4650
Total weight:7000kg

Ht-450/13 large drawing machine&annealer

Host machine
1)inlet wire diameter:max 8.0mm
2)outlet wire diameter:1.2-3.5mm
3)max linear speed:25m/s
4)max drawing pass:13
5)fix speed capstan dia.:450mm
6)speed ratio between capstans:1.238(1.241)
7)max size of dies:43mm x 35mm
8)main motor:278kw (dc)
9)motor for finish capstan:75kw

Accumulator
10)workion pressure:0.6-0.7mpa
11)inflate value:ía 0.02mpa

Dual take-up
12)max take-up speed:1500m/min
13)diamater of barrel:1.2-3.5mm
14)take-up motor:15kw(dc)
15)spooler banister capcity:max 2000kg
16)total weight:7000kg
17)machine dimensions:3000 x 2000 x 4650



3000 x 2000 x 4650

Large diameter welded pipe black annealing machine is a special machine for heating the steel pipe to solution temperature and then cool it to room temperature. This machine adopts the advanced induction heating power supply, the new type DSP+IGBT power supply. It uses IGBT inverter, DSP precision control, air-cooling structure( water cooling for induction coil), reduce the loss of system. It has perfect self-protection and self diagnostic function, saves 15% energy comparing with the similar product. It is the first machine that could annealing such large stainless steel welding pipes.

The Cast Iron T-slot Plates are industrial measuring tool mainly used to secure work piece. The workers utilize it for debugging, installing, and maintaining the equipment. This kind of product could be manufactured with precision grade 1, 2, 3 or fine machining.

Materials and processing
The raw material of the cast iron T-slot plates is the high-strength cast iron GG20-30(HT200-300). After two times annealing treatment, the cast iron surface plate has the features of steady precision and abrasion resistance.

Specification
The size range is from 100mm*100mm to 3000mm*8000mm. For the larger one, it can be used by the splicing method. In our factory, we also can make the special sized product according to your requirement.

Application
Motor assembly test, Vibration test, Rail locomotives installation, Ship fitting, etc.