Yogurt production and packaging line 4000 l / shift
0732010 Yogurt production and packaging line 4000 l / shift
Yogurt production equipment consists of 4 pcs 1000 liters of yogurt fermentation tanks, transmission equipment and a fully automated filling line 150 - 200 grams plastic cups. Process operation requires two people and equipment can be made about 4000 liters (or 20000 pieses) of 200g canned yogurt cups or other similar product for a normal 8-hour working shift. Packaging equipment is manufactured in the 1980s by German Ganzhorn & Stirm (nowadays Casti) and an automatic product cup feeder has been added later on the line. Also the tray feeding device has been recently added. The production line is fully operational and suitable besides for yogurt production, also for all curdled / fermented milk packaging in 150g-200g cups.
Fermentation tanks are double walled 1000 liter stainless steel vertical tanks. The product temperature can be adjusted as desired (e.g.36C) by using heating water between double walls. Control valves are manually adjusted.
The fermented yogurt is transferred to two 100 liter feeding tanks of the packing line with gentle rotary lobe pumps. Filling the yogurt cups is fully automated 2-lane packing process. The main equipment are manufactures by German Canzhorn & Srimin. Later installed automatic cup feeding equipment places 150 gr - 200 gr cups in 2 rows on the filling machine. The filling machine fills cups in three phases; first to the bottom desired volume of jam and then two different layers of product mass. ( 3-layer of yogurt). The cups are closed with aluminum lids which is sealed with electric heater. Transfer conveyor moves closed cups on to a palletizing machine which loads 20 cups on each cardboard or plastic tray (tray is automatically fed by a tray feeding device) where full trays are moved to a stacker machine which piles several layers of trays (up to 1 meter tall) for transportation.
Technical Specifications:
The manufacturer: Ganzhorn & Stirm (Casti)
Filling machine type: DOGatherm 61
Stacker type: BE 75/2
Production capacity: up to 4000 liters / shift
Yogurt fermentation tanks: 4 x 1000 liters
Cups & filling: 150 - 200 g / max. 3-layer filling
Filling line length: about 12 meters.
