Solid Cbn Inserts

Solid CBN Inserts for Hard Turning Cast Iron and Hardened Steel
Solid cbn (cubic boron nitride) inserts for rough and finish machining

Model: SNGN, SCGN, CNGN, TNGN, DNGN, RNGN, RCGX, RCGV, etc

Applications of solid cbn: Brake disc, brake drum, pump parts, gears, valve, bearing, roller, engine cylinder head, cylinder sleeve, cylinder block, power industry, etc.

Specification
Solid CBN Inserts are made of cubic boron nitride micro powder under the process of super high temperature and high press. The pcbn material is the hardest known material second only to synthetic diamond. PCBN inserts are made of CBN super hard material, have perfect impact and abrasion resistance performance. Rough turning and dry cutting application. The hard turning processing is considered as a better alternative to the conventional grinding process due to the possibility of operating in a single step that provides a surface finish as compared to the super finishing achieved in grinding process. More Superhard's solid cbn inserts for multiple machining requirements. Whatever your cutting application requires, solid cbn inserts provide the best in geometry, hardness and performance.

Machining Material: rough, semi finish and finish turning ferrous materials possessing hardness from approximately 45 HRC, chilled cast iron, gray cast iron, wear resistance cast iron, white cast iron, hardened steel, HSS, high hard steel, tool steel, die steel, gear steel, roll steel, nickel alloy, etc.
Application industries: Automotive parts( such as brake disc, brake drum, engine, cylinder liner), roll (metallurgical roller, mill rolls), gear, bearing, slurry pump, wind power generation, air conditioning compressor, heavy mining machine and others industrial

Specifications and size of Solid CBN Inserts

The Features of solid CBN inserts

- Solid cbn has stronger outstanding wear-resistance, toughness compared to ceramics. Therefore, it's a good solution for both roughing and high speed finishing of cast iron.
- Higher content CBN inserts
- Ideal for high feed and high depth of cut machining. For highly efficient machining at large depths of cutInserts made entirely of CBN do not limit the depth of cut as conventional brazed CBN tools do.
- To achieve the high speed and efficiency of CBN finishing but now also for roughing applications.
- Balance of wear and fracture resistance
- Strong corrosion resistance
- Good thermal stability
- Suitable for all kind of turning lathe and CNC turning center

Description: The Solid CBN Inserts are made of cubic boron nitride micro power under the process of super high temperature and high press. Solid of CBN Inserts are used for rough and finish machining. More SuperHards solid CBN inserts for multiple machining requirements. Whatever your cutting application requires, solid CBN inserts provide the best in geometry, hardness and performance.
Details
Specification of Solid CBN Inserts: Solid CBN Inserts are made of cubic boron nitride micro powder under the process of super high temperature and high press. The PCBN material is the hardest known material second only to synthetic diamond. PCBN inserts are made of CBN super hard material, have perfect impact and abrasion resistance performance. Rough turning and dry cutting application. The hard turning processing is considered as a better alternative to the conventional grinding process due to the possibility of operating in a single step that provides a surface finish as compared to the super finishing achieved in grinding process. More Superhard's solid CBN inserts for multiple machining requirements. Whatever your cutting application requires, solid CBN inserts provide the best in geometry, hardness and performance.
Models: SNGN, SCGN, CNGN, TNGN, DNGN, RNGN, RCGX, RCGV, etc.
Applications of Solid CBN Inserts: Brake disc, brake drum, pump parts, gears, valve, bearing, roller, engine cylinder head, cylinder sleeve, cylinder block, power, ect.
Machining Material: rough, semi finish and finish turning ferrous materials possessing hardness from approximately 45 HRC, chilled cast iron, gray cast iron, wear resistance cast iron, white cast iron, hardened steel, HSS, high hard steel, tool steel, die steel, gear steel, roll steel, nickel alloy, etc.
Application industries: Automotive parts (such as brake disc, brake drum, engine, cylinder liner), roll (metallurgical roller, mill rolls), gear, bearing, slurry pump, wind power generation, air conditioning compressor, heavy mining machine and others industrial
Application Cases of Solid CBN Inserts: Solid CBN for steel rebar roll Case
Advantages of Solid CBN Inserts: Solid CBN has stronger outstanding wear-resistance, toughness compared to ceramics. Therefore, it's a good solution for both roughing and highspeed finishing of cast iron.
Higher content CBN inserts
Ideal for high feed and high depth of cut machining.
Balance of wear and fracture resistance
Strong corrosion resistance
Good thermal stability
Excellent chemical stability
Good thermal conductivity
Low friction coefficient
Suitable for all kind of turning lathe and CNC turning
Pack: Cartons and bubble wrap
Payment: TT; Paypal;
Delivery Time: Seven to ten days
Sample: No free samples are provided
FOB Port: Shanghai Qingdao Guangzhou

CBN Insert Material Characteristics:

1.The hardness of the CBN tool is second only to that of diamond, and it has excellent wear resistance, enabling high-speed machining with a long life.
2.The high heat resistance of CBN tools, materials that can still maintain stable physical properties at high temperatures, have high-speed, high-temperature cutting conditions.
3.The good thermal conductivity of the CBN tool can make the heat at the tip of the tool dissipate quickly, which is beneficial to the improvement of the machining accuracy of the workpiece.
4.The lower friction coefficient of CBN tool makes the cutting edge have excellent anti-adhesion ability, which is beneficial to the improvement of the quality of the machined surface.

For Advantage of our PCD CBN cutter
1) Hight Abrasion resistant/High impact resistance
2)Easy to replace inserts.
3)All the cutting tools quality meet the ISO international standard.
4)Use orginal tungsten carbide material as basement.Using content of 99.95% or more high purity raw material, to ensure
performance of PCD inserts basement.
5)Using box and carton packing, convenient for customer to handling.

The hardness of cubic boron nitride (CBN) is second only to PCD and single crystal diamond.
It can still maintain the hardness of cemented carbide at 25 degrees Celsius at a high temperature of 1000 degrees Celsius.
Specificationï¼?
Introduction of CBN inserts
The hardness of cubic boron nitride (CBN) is second only to PCD and single crystal diamond.
It can still maintain the hardness of cemented carbide at 25 degrees Celsius at a high temperature of 1000 degrees Celsius.
The high strength of CBN comes from its intercrystalline bonds.
Equipped with a hardness alloy matrix with very good hardness and toughness, the tools made with it can withstand great cutting forces when deep cutting materials with high hardness and high toughness.
The intergranular bond also provides acceptable impact strength. This is very necessary when cutting continuous and discontinuous sections.

Solid CBN inserts are made of cubic boron nitride powder with high wear resistance, high processing accuracy and long life. Solid cbn inserts are used for a variety of applications, such as hardened steel, ductile iron, gray iron, carbon steel, powder metal, and as working parts for automotive brake discs, aircraft jet engines, rollers, bearings, and pumps.

Solid CBN inserts, are made from cubic boron nitride, which is an extremely hard and wear-resistant material. These inserts are specifically designed to handle the demands of high-speed machining applications, such as turning rolls with large allowances. They offer exceptional wear resistance, impact resistance, and precision cutting capabilities, making them ideal for use in heavy-duty machining applications.

In conclusion, solid CBN/PCBN inserts offer high-performance machining solutions for Gray Cast Iron and other high-hardness materials. These inserts possess superior thermal stability, wear resistance and can maintain their sharp edges, making them perfect for high-speed machining. With a focus on customer-oriented service and highly trained engineers, manufacturers of Solid CBN/PCBN inserts are preferred suppliers for companies seeking to boost their precision machining capabilities.
ISO RCMV/RCGV Dimension b(mm)
L(mm) �¦I.C(mm) S(mm) r(mm)
RCMV060400 6 6.35 4.76 / 0.8
RCMV060500 6 6.35 5.56 / 0.8
RCMV060600 6 6.35 6.35 / 0.8
RCMV090700 9 9.525 7.94 / 1
RCMV120700 12 12.7 7.94 / 2
RCMV151000 15 15.875 10 / 2
RCMV191000 19 19.05 10 / 2
RCMV201200 20 20 12 / 2
RCMV251200 25 25.4 12 / 2

ISO RCMX/RCGX Dimension Standard Chamfer
L(mm) �¦I.C(mm) S(mm) r(mm)
RCMX060400 6 6.35 4.76 / S02020 S03020 S05020 S10025 S20020
RCMX060500 6 6.35 5.56 /
RCMX060600 6 6.35 6.35 /
RCMX060700 6 6.35 7.94 /
RCMX090700 9 9.525 7.94 /
RCMX120700 12 12.7 7.94 /
RCMX151000 15 15.875 10 /
RCMX191000 19 19.05 10 /
RCMX201200 20 20 12 /
RCMX251200 25 25.4 12 /

ISO RNMN/RNGN Dimension Standard Chamfer
L(mm) �¦I.C(mm) S(mm) r(mm)
RNMN060400 6 6.35 4.76 / S02020 S03020 S05020 S10020
RNMN090300 9 9.525 3.18 /
RNMN090400 9 9.525 4.76 /
RNMN090700 9 9.525 7.94 /
RNMN120400 12 12.7 4.76 /
RNMN120600 12 12.7 6.35 /
RNMN120700 12 12.7 7.94 /
RNMN150700 15 15.875 7.94 /
RNMN200800 20 20 8 /
RNMN201000 20 20 10 /
RNMN251000 25 25.4 10 /
RNMN251200 25 25.4 12 /

Plain Diamond Grinding Wheel

CNGA Brazed Insert Series

CNGA series brazed PCBN inserts are optimized designs. SCBN TOOLS brazed CBN inserts have stable processing performance and high durability, and can replace CNC inserts such as similar alloy coated inserts and carbide.

The common specifications and models of CNGA brazed inserts are CNGA1204, and the nose radius are 02, 04, 08, 12, etc. Common chamfer sizes are S01020, S02020, S03020, arc angle and edge treatment can be customized

Processing application: PCBN tools are mainly used in various hardened steel, quenched and tempered steel, tool steel, die steel, bearing steel (HRC45-70); chilled cast iron, high chromium cast iron, nickel-based, cobalt-chromium-molybdenum alloy, cobalt-based High temperature alloy (HRC35-70) and difficult-to-machine gray cast iron; and various other difficult-to-machine black materials.

ISO Dimension
L(mm) �¦I.C(mm) S(mm) �¦d(mm) r(mm)
CNGA120404-4N 12 12.7 4.76 5.16 0.4
CNGA120408-4N 12 12.7 4.76 5.16 0.8
CNGA120412-4N 12 12.7 4.76 5.16 1.2
CNGA120416-4N 12 12.7 4.76 5.16 1.6

Company informationï¼?

Henan WEGCL New Materials Co., Ltd. (Named SCBN TOOLS), originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China), focusing on the research and development and production of superhard materials, is committed to providing the best cutting solutions and tools for global customers, and is regarded by customers as a reliable supplier of superhard material tools.

After several years of rapid development, SCBN TOOL has formed an industrial pattern based on the advantages of raw materials and turning tools, and has realized the self-sufficiency of the whole industry chain. In the application technology and material research and development of superhard materials, it is at the leading level in China, and has passed the IOS9001 quality system certification.


The main products are: Tipped CBN inserts, Solid CBN inserts, Brazed CBN inserts and precision machining tools, etc. Grade SBH170, SBH190 and other series of tools have unique advantages in the field of hardened materials and high-hardness cast iron materials. Products are widely used in gears, bearings, automobiles, iron and steel metallurgy and aerospace and other industries, has reached cooperation with many well-known enterprises around the world, and our products are exported to Germany, Italy, South Africa, South Korea and other countries in Southeast Asia.