Retort Pouch Manufacturer

The machine is widely used in many fields, it can realize the sterilization of all kinds of canned fish, petfood, etc., and all high-temperature resistant packaging. Our equipment is of high quality and low price, which can not only win more customers for you, but also win more profits for you.

Static Steam Retort Sterilizer/Sterilization Retort/Sterilizing/Autoclave Sterilizer(GF-SS)

Applications:
1.Metal container: tin can;
2.Soft pouch: aluminum-foil pouch, transparent pouch, vacuum pouch, high temperature retort pouch.
Features:
1.Water from different angles, steam, air and water mixed convection, forming a perfect temperature distribution;
2.Low noise, create a quiet, comfortable operating environment;
3.Equipped with four movable temperature sensing probe, can be monitored at any time in the food center of F-measure, the thermal distribution of the kettle, at any time to understand the thermal penetration (temperature from food surface to the food geometric center of time);
4.Perfect pressure control, the whole production process of the pressure in constant adjustment, in order to adapt to the changes in the internal pressure of the product packaging, so that the product packaging of the deformation of the lowest, especially suitable for gas bearing products;
5.The whole sterilization process adopts PLC fully automatic linearity control. Via the PLC control, the temperature difference of thermal distribution is limited within �0.2�C. The autoclave sterilizers allow for multi-stage heating, effectively saving energy. It also has an additional F value recorder (optional), capable of storing 100 scheduled processes.

Applications:
The water immersion retorts are suitable for various heat resistant packaging materials.
1.Plastic container: PP bottle, HDPE bottle;
2.Soft pouch: aluminum-foil pouch, transparent pouch, vacuum pouch, high temperature retort pouch, etc.;
3.Metal container: tinplate cans, aluminum can.

Features:
1.The sterilization water after preheating, the starting point of sterilization temperature, shorten the sterilization time, protect the quality of the product;
2.Save energy and increase output.Two sterilization pot at the same time using a pot of hot water work;
3.Due to full water immersion, heat can penetrate into products all around;
4.Products can avoid air contact during the whole process, leading to zero co d air in kettle. The optimized water circulating system ensures balanced heat distribution in kettle;
5. Peak pressure value can be avoided by controlling back pressure via stream inlet and outlet, largely reducing packaging material damage;
6. Smooth and rapid coo
ling helps avoid thermal shock and peculiar smell;
7.PLC program control, sterilization to achieve standardization;
8.The water immersion sterile equipment also integrates the function of F value measurement, but the F value tester is optional;

Applications:
The water immersion retorts are suitable for various heat resistant packaging materials.
1.Plastic container: PP bottle, HDPE bottle;
2.Soft pouch: aluminum-foil pouch, transparent pouch, vacuum pouch, high temperature retort pouch, etc.;
3.Metal container: tinplate cans, aluminum can.

Features:
1.High temperature and short time sterilizationWater heating in advance to the sterilization temperature, thereby reducing the sterilization time, improve the working efficiency;
2.Save energy and increase outputThe working medium used in the sterilization process can be used to save energy, time and manpower;
3.Material consumption, reduce production costsTwo sterilization pot at the same time using a pot of hot water work, than double double sterilization pot production capacity doubled;
4.For flexible packaging products, especially the big packaging, heat penetration speed, good sterilization effect;
5.Uniform heat distribution, product quality easy control.
6.The whole sterilization process adopts PLC fully automatic linearity control. Via the PLC control, the temperature difference of thermal distribution is limited within �C. The autoclave sterilizers allow for multi-stage heating, effectively saving energy. It also has an additional F value recorder (optional), capable of storing 100 scheduled processes.


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Applications:
The water spray retorts are well applicable for a wide range of thermal resistant packaging materials.
1.Glass bottle;
2.Metal container: tin can, aluminum can;
3.Plastic container: PP bottle, HDPE bottle;
4.Soft pouch: aluminum-foil pouch, transparent pouch, vacuum pouch, high temperature retort pouch.

Features:
1.Sterilization of high temperature and short time.Minimum Indirect heating, efficient source saving. Direct heating and indirect cooling. No touch between cooling water and the process water,successfully avoiding secondary contamination;
2.Steam and atomized sterilizing water will directly exchange the heat in the autoclave. Steam heat can be 100% used, saved heat energy and gained the maximum energy utilization;
3.Low noise of the water rain retorts, creating a quiet and comfortable working environment;
4.Perfect pressure c ontrol, the whole production process of the pressure in constant adjustment, in order to adapt to the changes in the internal pressure of the product packaging, particularly suitable for the product with gas packaging;
5.The sterilization equipment makes it convenient to configure automatic corollary equipment for unmanned food workshops in the future;
6.There are two kinds of doors for your choice, namely top door and side door (optional);
7.Process water heating system (optional) to ensure that the heat - filled product is continuously heated;
8.The use of water to soften the water (optional) to avoid the use of water quality problems caused by external packaging of dirt;

Automatic Horizontal High Temperature High Pressure Water Spray Canned Food Retort Autoclave Sterilization Machine

Applicable Scope:

1. Glass container: glass jars, glass bottles

2. Metal container: tin cans

3. Plastic container: PP bottles, HDPE bottles

4. Soft package: Aluminum foil bag, transparent bag, vacuum bag, retort pouches, doy-packs, etc.


Features:

A. Suitable for all heat resistant package material including glass container;

B. Safety interlock Device for quick closure of retort, to ensure the safety of operator;

C. Quick heating, only need about 6-12 minutes to reach the sterilization temperature;

D. Uniform heat distribution, no blind angle;

E. Adopting the multi-phase process for rising and dropping of temperature, minimize the temperature difference between the surface and center of packed food, maintain the flavor and nutrition of food. Mild heating and cooling process can protect the fragile container and glass container;

F. Direct heating by steam and indirect cooling by continually recycling the water through the heat exchanger, avoiding secondary contamination to the food package;

G. Using soft water for sterilization to avoid pollution to the surface of package; no special requirements for cooling water which reduce the cost of sterilization;

H. Siemens PLC automatic control system and touch screen, easy to operate;

I. Pressure control system can adjust the pressure in the tank automatically and precisely in case the packages break or deformation during sterilization process;

J. Monitoring temperature ensures food safety, saves energy, reduces production time and assists in providing the best quality product.

K. System will make alarm calls automatically when the temperature, the pressure, the water level, or any other kinds of error occur.

Working principle:

First filling the retort with a small amount of process water and the water level is maintained below the basket bottom level. Then the process water is drawn from the bottom of the retort by a high capacity circulation pump and spray from nozzles located along the top and sides of the retort.

Simultaneously the steam valve opens and the steam is introduced into the retort through the steam spreader on the bottom of the retort directly heating those process water spraying from nozzles and making the temperature inside retort evenly.

And when the temperature inside retort reaches the programmed sterilization temperature, it will be kept during the sterilization process. At the same time the pressure in the retort also will be kept by adding or venting compressed air as needed. Finally the cooling water through heat exchanger will continually make those sterilization water cool down until the sterilization process is finished.

Water spray Retort Sterilizer/Sterilization Retort/Sterilizing/Autoclave Sterilizer
(GF-PL)
Applications:
The water spray retorts are well applicable for a wide range of thermal resistant packaging materials.
1.Glass bottle;
2.Metal container: tin can, aluminum can;
3.Plastic container: PP bottle, HDPE bottle;
4.Soft pouch: aluminum-foil pouch, transparent pouch, vacuum pouch, high temperature retort pouch.

Features:
1.Sterilization of high temperature and short time.Minimum Indirect heating, efficient source saving. Direct heating and indirect cooling. No touch between cooling water and the process water,successfully avoiding secondary contamination;
2.Steam and atomized sterilizing water will directly exchange the heat in the autoclave. Steam heat can be 100% used, saved heat energy and gained the maximum energy utilization;
3.Low noise of the water rain retorts, creating a quiet and comfortable working environment;
4.Perfect pressure control, the whole production process of the pressure in constant adjustment, in order to adapt to the changes in the internal pressure of the product packaging, particularly suitable for the product with gas packaging;
5.The sterilization equipment makes it convenient to configure automatic corollary equipment for unmanned food workshops in the future;
6.There are two kinds of doors for your choice, namely top door and side door (optional);
7.Process water heating system (optional) to ensure that the heat - filled product is continuously heated;
8.The use of water to soften the water (optional) to avoid the use of water quality problems caused by external packaging of dirt;
9.Steam sterilization function (option);
10.The whole sterilization process adopts PLC fully automatic linearity control. Via the PLC control, the temperature difference of thermal distribution is limited within �0.2�C. The autoclave sterilizers allow for multi-stage heating, effectively saving energy. It also has an additional F value recorder (optional), capable of storing 100 scheduled processes;



Technical Parameters:
Model Unit 1000# 1200# 1300# 1500#
Retort chamber length mm 2200 2400 2400 3200 3600 4000# 3600 4000 4200 5250 6300
Overall length mm 3000 3200 3500 4300 4700 5100 4800 5200 5450 6500 7550
Overall width mm 1500 1500 2100 2100 2100 2100 2300 2300 2600 2600 2600
Overall height mm 1800 1800 2000 2000 2000 2000 2300 2300 2500 2500 2500
Effective volume m� 2.0 2.2 3.1 4.0 4.6 5.0 5.3 5.8 8.1 10 11.8
Crate pcs 2 3 3 4 4 5 4 5 4 5 6
Steam consumption KG 85 95 138 185 210 230 250 310 385 480 575
Power KW 6.5 6.5 12 12 12 12 12 12 16 16 16
Design temperature 145
Test pressure 0.44Mpa
Design pressure 0.35Mpa

Features:

1.Suitable for all heat resistant package material including glass container;
2. Quick heating, only need about 6-12 minutes to reach the sterilization temperature;
3. Uniform heating distribution, no blind angle;
4. Employing soft water for sterilization to avoid pollution to the surface of package; no special requirements for cooling water which reduce the cost of sterilization;
5. Direct heating by steam and indirect cooling by continually recycling the water through the heat exchanger, avoiding secondary contamination to the food package;
6. Siemens PLC automatic control system and touch screen, easy to operate;
7. Full automatic controlled sterilization processing including temperature, pressure, sterilization time, water&air inlet and outlet, etc are all automatically and accurately controlled;
8. Safety interlock Device for quick closure of retort, to ensure the safety of operator;
9. Paper recorder or non paper recorder to record temperature, pressure, time curve;
10. Monitoring temperature ensures food safety, saves energy, reduces production time and assists in providing the best quality product;
11. Pressure control system can adjust the pressure in the tank automatically and precisely in case the packages break or deformation during sterilization process;
12. System will make alarm calls automatically when the temperature, the pressure, the water level, or any other kinds of error occur.


Scope of application :

1, plastic container: PP bottles, HDPE bottles.

2, soft bag Packing: foil bag, transparent bag, vacuum bag, high temperature cooking bags, retort pouch.

3, Steel container: tin cans

4. Glass bottles


Production for canned food retort machine :

a.) Design: All the machines are carefully designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer�¢??s request.

b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.

c.) Trial Run: Each machine has to be tested before its delivery.


Service & Installation for canned Food sterilization retort :

a.) Consultation service before, during, and after sales;

b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Management of equipments' long distance shipping from seller's factory to named place by buyer;

e.) Training of equipment maintenance and operating personally;

d.) New production techniques and formulas;

e.) Provide 1 year complete warranty and life-time maintenance service.

Steam Pressure Retort Cooker Autoclave Sterilizer for Tuna Fish


Features:


1. The rapid heating shortens the entire sterilization time.

2. Indirect heating and cooling through plate type heat exchanger, steam and cooling water doesn't contact with the product directly which avoid the secondary contamination of foods.

3. A small amount of process water (hot water) is used for rapid circulation to quickly reach the sterilization temperature.

4. Under the action of the circulating pump, the sterilizing water passes through multiple spray pipes and spray partitions, completely and evenly covering the products to be sterilized from top to bottom, forming a uniform heat distribution.

5. Low noise, creating a comfortable working environment.

6. According to the customer's requirements, mobile temperature probes can be configured inside the retort to monitor the F value and heat distribution at the center of the food at any time, and to understand the heat penetration at any time

7. Pressure control: During the entire sterilization process, the pressure increases as the temperature rises and decreases conversely (i.e., the pressure tracks the temperature). Especially suitable for air-containing package product.

8. The sterilization process adopts a softened water preheating system, which can prevent the hot-filled products not cooling down before sterilization, and also avoid the contamination and scaling of the packages caused by water quality issues.

9. Two options are available: direct heating and cooling, indirect heating and cooling.


Product Usage


1. Glass container: glass jar, glass bottle

2. Metal container: tin can

3. Plastic container: PP bottle, HDPE bottle

4. Soft package: Aluminum foil bag, transparent bag, vacuum bag, retort pouches, doy-packs, etc.


Service & Installation


a.) Consultation service before, during, and after sales;b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Management of equipments' long distance shipping from seller's factory to named place by buyer;

e.) Training of equipment maintenance and operating personally;

f.) New production techniques and formulas;

g.) Provide 1 year complete warranty and life-time maintenance service.


FAQ

1. How to heat up the autoclave?

A. Equipped with steam boiler to provide high pressure and temperature steam.

B. Via electric heating tube, needing stable electricity.

2. How to decide the size of autoclave we need?

Please show us the packing details of your product and the production capacity per day. We will show you a suitable type and size.

3. What is control type of the autoclave?

Our retort machine is full automatic and manual


4. What Methods of Payment Are Acceptable?Telegraphic Transfer (T/T): we accept 50% T/T deposit before production and 50% T/T Balance before shipment. 100% payment for sample orders.