Wedge Wire False Bottom

We are one of the leading manufacturer and exporter of welded wedge wire screen filtration products. We also take pride to be India first to introduce the in-house developed proprietary metal-to-metal fusion technology for manufacturing wedge wire screen & filter products.

Nozzles are used in liquid/solid or gas/solid separation. The wedge wire screen design of each nozzle and the exact quantity will be proposed in order to obtain a perfect distribution or collection of flow thus almost eliminating the channeling, wall effects or dead zones.
Common applications include under drain media retention elements or flow distributors in demineralizers and water softeners in pressure and gravity sand filters. Nozzles can also be used as collectors at the bottom of the vessels by installing a number of nozzles uniformly across a tray plate. The combination of high open area and a non-plugging slot design makes this nozzle/collector application popular.

1. Solid excrement after separation is conducive to transportation and higher price for sale.
2. After the separation, the excrement is mixed into the grass bran to stir well, it can be made into compound organic fertilizer
after granulation.
3. The separated excrement can be directly used to improve soil quality, and it can also be used to breed earthworms, grow
mushrooms and feed fish.
4. The separated liquid can directly enter the biogas pool, the biogas production efficiency is higher, and the biogas pool will not be blocked to prolong the service life.

Resin trap filter is generally installed at the back end of the negative bed, positive bed, and mixed bed of the ion exchanger. When the quality of the resin is poor and the water pressure disturbance is large (especially high pressure disturbance). When the resin is damaged, the resin will enter the back-end desalted water system and affect the normal operation of other equipment in the system, so a resin trap filter screen needs to be installed.
On the water system pipeline near the outlet of equipment containing resin such as ion exchangers, install a resin trap filter screen with a hole diameter much smaller than that of the resin. It also has a flushing function. When the resin passes through, it can be intercepted and captured by the filter screen. At the same time, it is automatically flushed through the front and rear differential pressure to discharge the captured resin out of the system.
Resin trap filter is used as a supplementary equipment of the ion exchanger to prevent the trapped resin from leaking into the desalted water system when the water outlet device fails. To ensure the normal operation and use of subsequent equipment. It has small size and high recycling efficiency.
Our resin trap filter uses stainless steel wedge wire screen as raw material. The stainless steel trapezoid profile wire filter screen has high capture efficiency, large flow area, good mechanical strength and low pressure.

Our resin trap filters can protect you from loss. Gradual loss of resin can go unnoticed, or it can be the disaster of accidentally delivering large amounts of resin to the production line.
Bluslot's resin trap filter screen is designed and manufactured to meet your specific needs. Our flexibility in design creates many options. Customized services for various material products can be provided.
Resin trap filter is used to install on existing and new filter bodies. To trap media and resin to prevent loss and prevent them from moving downstream.
One end of the Resin trap filter is sealed by a stainless steel plate, and the other side has a flange. This design facilitates installation on equipment. It has continuous grooves and smooth surfaces.
Resin collectors are usually made of corrosion-resistant stainless steel to avoid problems that often lead to accelerated corrosion.
Johnson Wedge Wire Resin Trap Filter For Condensed Water
Condensed water is radiant cooling on the surface of a surface or object, and condensed water on the surface of an object. Also in the industrial production process, the water is steam-cooled. In nuclear electric or pyroelectric condensed water treatment system, demand use resin trap. Resin particles that can be used and collected along with the water supply.
After completing the use of the resin trap, use a specific cleaning device to clean it.
Currently universally used resin trap strainer is a good finished work. Comprehensive main problems: Easy to stagnate, easy to rot, short service life.
Our resin trap filter adopts special surface treatment process, more corrosion resistant. Possible to increase 35% service life.
Resin Trap Filter For Wastewater Treatment Ion Exchange
When using resin for online wastewater treatment, when the quality of the resin is poor (not strong enough), the water pressure disturbance is large (especially high pressure disturbance), and the resin cylinder wall is damaged, the resin will enter the entire water system.
It will affect the normal operation of other equipment in the system, so a resin trap filter needs to be installed.
The resin trap is mainly to install a filter screen with a pore size much smaller than that of the resin on the water system pipeline near the outlet of the ion exchanger and other equipment equipped with resin, and has a flushing function. When the resin passes, it can be intercepted and captured by the filter. At the same time, it is automatically rinsed through the differential pressure of the front and rear to discharge the captured resin out of the system.
When using a filter to treat wastewater containing ion exchange resins (such as photovoltaic wastewater after ion adsorption), the filter may not completely treat the ion exchange resin or leak out. It will affect the normal operation of the subsequent equipment, cause the water terminal to contain ion exchange resin, and reduce the cleanliness of the water.

The Wedge Wire Centrifuge Basket, also known as the Conical Basket, stands as a pivotal structural component for screening and filtering within centrifuges. It plays a crucial role in achieving efficient solid-liquid separation within industrial centrifuge systems.
Centrifuge Baskets--Attaining the highest levels of solid-liquid separation efficiency within industrial centrifuges


The Wedge Wire Centrifuge Basket, also known as the Conical Basket, stands as a pivotal structural component for screening and filtering within centrifuges. It plays a crucial role in achieving efficient solid-liquid separation within industrial centrifuge systems.



Our diverse range of centrifuge baskets maximizes the operational efficiency, reliability, and overall performance of your industrial centrifuge setup.

Yuanlv specializes in crafting what many consider the finest Wedge Wire Centrifuge Baskets on the market, with the ability to tailor them to fit nearly all centrifuge brands.

These centrifuge baskets design innovation with premium V-Wire materials, culminating in enhanced beneficiation processes and extended product life cycles across various sectors including mining, chemicals, paper pulp, as well as food and beverage industries.

Our wedge wire centrifuge baskets feature an optimal Vee-Wire profile, aperture size, and orientation, leading to improved dewatering efficiency and prolonged service life under centrifugal conditions.

Centrifuge Basket Typical Industry Applications
Everage / Brewing
Fruit and vegetable juices
Wine or Beer dewatering

Chemical/ Biotechnology
Production of vitamins
VC natrium
Calcium phosphate
Saleratus
Heavy alkai
Polyacrylonitrile
Pigments
Solvents
industrial biotechnology

Coal Mine
coal washing

filter

ore screening

Paper Pulp
pulp industry

paper technology

Food
Starch

Our team of Liquid Filtration Experts is here to guide you. Whether you need advice on a unique filtration specification or require assistance in choosing the best solution for your filtration application, we've got you covered.

Reach out to us via email or phone to tap into our expertise today

The scallops assembly forms the outer screen component of a radial flow system. Its general shape extends parallel to the inner vessel wall using the wall as support. The inner surface delimits the outer side of the catalyst bed.

Purpose:

Distribute and collect the flow.

Retain catalyst and prevent catalyst leakage in radial flow device.
Reactor Internals - Johnson Wedge Wire Scallops


Wedge Wire Johnson screen scallops, utilized within reforming reactors, are a cornerstone for catalyst retention in radial flow reactors. With a fan-shaped cross-section, these scallops safeguard the reactor's inner wall, ensuring efficient catalyst distribution and protecting against deformation during temperature spikes and pressure variations.



Key Features:
1. Fan-Shaped Design: The Johnson screen scallops boast a distinctive fan-shaped structure, providing optimal catalyst distribution within the reactor.

2. Higher surface area than the traditional outer screen

3. Safety Mechanism: Serving a dual purpose, the scallop acts as a safety mechanism, preventing damage to the centerpiece by relieving stress from compressive catalyst loads.



The scallop assembly forms the outer screen component of a radial flow system, installed within vertical reactors. Positioned against the inner vessel surface, these hollow conduits distribute and collect gas flow, ensuring even distribution across the catalyst bed.



Scallops support both outward and inward flow directions, with installation through the vessel's top manhole. The flow rate is determined by each scallop's cross-section area, collectively contributing to the total reactor capacity.



Applications:
Ideal for various applications, including gas treatment, platforming, reforming, CCR, ammonia conversion, styrene, etc.



Particularly valuable in catalytic reformers within petroleum refineries and the petrochemical catalytic industry.

Quality Assurance in Catalytic Reforming:

In critical processes like catalytic reforming, unexpected situations may arise, such as sudden shutdowns. Choosing high-quality wedge wire screen tubes is imperative to withstand external forces, ensuring compressive strength, flatness, and verticality. This guarantees stability and minimizes the risk of deformation, thereby optimizing catalytic reforming effects.

Enhance your reactor's performance and longevity with Johnson screen scallops â?? the industry standard for catalyst retention in radial flow reactors.



Get free Quote Scallops

OTHER INTERNALS
YUANLV also supplies a variety of other screen and stainless steel vessel internals for petrochemical and refining applications include:

Screens for centerpieces, outer baskets, and regenerators;

Support Grid;

Center pipe/Inner screen;

Header and laterals;

Filter elements

Wedge wire water filter nozzle strainer, have many called, for example, strainer nozzle, stainless steel filter nozzle, header lateral, stainless steel lateral arm, water &gas Strainers.

Water filter screen nozzle which is available with the following configurations. Vertical slot filter nozzles, horizontal slot filter nozzles, intermediate plate nozzles, long or extra long stem nozzles with quick fit or standard fitting accessories, which can be used for many different applications. These include Sewerage Treatment Plants (STP) and other urban and industrial wastewater treatment plants. There are also filters and collectors for swimming pools.
Application of Wedge Wire Water Filter Nozzle Strainer


A wedge wire water filter nozzle can be fixed on the filtering equipment for the filtration of water petrol resin and another medium. Also, it can be used in the water treatment, water softening, sugar mill, conversion of seawater into fresh water, the filter of food chemistry.


Feature of Wedge Wire Water Filter Nozzle Strainer


Excellent roundness
Very good slot width precision
High mechanical load capacity
No form closure connection that would allow vibration of the profiled bars V-shaped wire around the twin tube water cap for metallurgical industry
Automated welding process for high-precision manufacturing
Perfectly adjusted screen basket profiles
Available for all screens
Surface finishing as required