6A2 Hybrid Grinding Wheel

Plain Diamond Grinding Wheel

Brief Introductions:

Type: 6A2
Bond: Resin
Application: Semiconductor Industry, Silicon Ingot, Cylindrical Grinding/ OD Grinding
Specification: Customized
Trade Terms: FOB
Packages: Hard carton
Delivery Time: 15 workdays by express


Resin Grinding Wheel
Peripheral grinding of silicon ingots, or processing the outer surface of silicon ingots and to make orientation flat.
Materials used in semiconductors and electronics parts, automobiles and photovoltaic industry. Types of these materials are varied including silicon, sapphire, and gallium arsenide (GaAs).
D (mm) T (mm) H (mm) W (mm) X (mm) Materials
100 28 31.75 3, 5, 6, 9 3-8 Silicon, sapphire, and gallium arsenide (GaAs)
200 35, 50, 60 76, 80 3, 5, 6, 9
300 20, 30, 35 127 5, 7
350 40 5, 7
Rough / Fine grinding (100 1000#)
Other specifications can be custom according to the requirement

Advantages of Resin Grinding Wheel
Realizes a total-like cost cut by fast material removal
Minimal influence on crystalline structure
Low grinding load, good grinding performance and wear resistance
Ingot surface with a high flat degree.
Low dressing frequency

Service:
Detailed Specifications can be customized!
Provide after-sales service
Technical support on usage
Return and exchange of products for non-human reasons

Name: vitrified bond diamond grinding wheel for ceramic for PCD tools

Introduction:
Vitrified bond diamond grinding wheels possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.

Application : Mainly used for machining tungsten carbide, ceramic, cermets, optical glass, PCD, PCBN, CVD, natural diamond, stones and so on.

Features: 1. high speed,
         2.high efficiency,
         3.high precision,
         4.low grinding cost performance.

Advantages of vitrified diamond wheels for PCD and PCBN tools :
* The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good Self-Sharpening, High Grinding Efficiency,High Wear Resistance And Less Abrasive Grain Consumption
* High Precision Workpiece. PCD Tools Can Reach High Efficiency , Good Surface Finish And Edge No Chipping 
* Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
Material:Diamond /CBN
Size:150x20x40x40x10

Name: vitrified bond diamond grinding wheel for ceramic
Introduction:
Vitrified bond diamond grinding wheels possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.

Application : Mainly used for machining tungsten carbide, ceramic, cermets, optical glass, PCD, PCBN, CVD, natural diamond, stones and so on.

Features: 1. high speed,
2.high efficiency,
3.high precision,
4.low grinding cost performance.

Specifications of vitrified diamond grinding wheel:
Model D(mm) T (mm) H (mm) W (mm) X (mm)
6A2 150 40 32, 40 5, 10, 15, 20 10
125 40 32, 40 5, 10, 15, 20 10
100 40 20, 32, 40 3, 5, 10, 15, 20 10
Grit: 325/400, W40(500#), W28(600#), W20(800#) , W10(1500#),W5(3000#),W3(5000#)

Advantages of vitrified diamond wheels for PCD and PCBN tools :
* The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good Self-Sharpening, High Grinding Efficiency,High Wear Resistance And Less Abrasive Grain Consumption
* High Precision Workpiece. PCD Tools Can Reach High Efficiency , Good Surface Finish And Edge No Chipping
* Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
Material:Diamond /CBN
Size:150x20x40x40x10

Size: 150D*5X*3U*1.5R*31.75H D64
The New Generation Grinding Wheels (Hybrid Diamond /CBN Grinding Wheel)
Name: Hybrid Diamond /CBN Grinding Wheel
Application: CNC Tools

Details
The trend in carbide drill / end mill manufacturers is clearly towards high productivity and consistent quality. This has put great demands on the diamond wheel manufacturers to come up with wheels which can grind faster, put less strain on the machine and job that is being ground.

MORESUPERHARD® offers a perfectly matched range of products that allow you to take full advantage of the CNC machine to manufacture your cutting tools. these wheels are made of a new generation bond. hybrid wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both fresh tool manufacturing and re-sharpening, on CNC tool and cutter grinders.

The Unique Properties of the Hybrid Wheels:
Capable of taking higher depth of cuts, high lubrication at the point of grinding, lesser load on the spindle motor, increased profile retention on the wheel, lower grinding force on the work place, which results in lesser work place deflection during grinding.

These Properties of the Hybrid Bond Improve The Performance Of The CNC Tool And Cutter Grinder In The Following Ways:
* Increased rate of material removal with high temperature stability.
* Reduced grinding time per component
* Low and constant power consumption
* High profile stability and better machine productivity
* Long wheel life and long dressing interval.

Hybrid Bond Diamond Wheel Product Description
E-Grind provides the best performance tool & cutter wheels for various processing demands such as milling cutters, drills and carbide insert etc. Like hybrid bond grinding wheels for cutting tools, diamond cup wheel.
For large stock removal and high feed speed, low machine power. E-Grind has newly developed hybrid wheels, which ensure higher material removal without compromising the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both new tool manufacturing and re-sharpening, on CNC tool and cutter grinders.

Hybrid wheels can provide below benefits:
1)Extremely high stock removal rates
2)Maximum cutting ability
3)Easy dressing
4)Higher productivity
5)Shorter process time during flute grinding
6)Low grinding forces
7)High process stability
8)Quiet and even grinding process
9)Best tool quality
Our New Generation Hybrid Diamond/CBN Grinding Wheel, especially used for CNC tools grinding machine, such as: ANCA, WALTER, SCHUTTE, EWAG, SCHNEEBERGER, HUFFMANN and so on. Have shown excellent grinding performance influence grinding with high stock removal capacity combined with a minimum of wheel wear. It is not necessary to reduce the infeed or the impact rate with our hybrid diamond/ CBN grinding wheel.

Carbide Round Tools on CNC Machines: Flute Grinding, Gash Grinding, end facing, Clearance angle Cylindrical grinding.
Model: fluting (1A1, 1V1), gashing and clear edge (1V1, 12V9), relief angle (11v9)

Details:
More SuperHard diamond / CBN grinding wheel for CNC tool grinder is used for tungsten carbide, high speed steel (HSS), stainless drill, end mill and reamer.
We provide a complete solution for CNC tools manufacturing process, including fluting, gashing and Clear edge, relief angle grinding.

Fluting Grinding: Perfect flute surface quality, Extremely high stock removal, Very low energy consumption
Gashing and Clear edge: The production of superior tool edge quality, High stock removal, Maintaining wheel profile
Relief angle grinding: Excellent surface finish and the best profile consistency, Excellent edge quality, High stock removal at second relief

CNC Tools Grinder: Walter, ANCA, EWAG, Farman, Schutte, Schneeberger, Makino, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner, CUOGHI, Fehlmann and so on.
Meanwhile, More Superhard Products Co.,Ltd also supplies diamond cutting disc for carbide rods cutting, centerless grinding wheel for carbide bars, silicon carbide wheel for dressing CNC grinding wheel (dressing machines: Cleveland , Farman) and so on.

Yinglong also produce other typed grinding-wheels. Such as grinding-wheels to grind blades / cutters, milling cutters and so on. There are many types.

Grinding wheels

Features:
1) grinding wheels for stainless steel, glass, steel, and masonry
2) dimensions: 4" x 3/32" x 5/8"(100 x 2.5 x 16mm)
3) product specification: wa 80/gc 80/ac 80 sbf

Characteristics and applications of discs:
1) applications: general purpose disc for stone working
2) nets in bottom side of the disc
3) characteristics: standard quality, made of normal grade corundum, medium
Hard bond, flat type black color, high speed

Operation description:
1) we must operate the discs correctly, or they will make dangerous to us;
The discs should be mounted with the flanges very tightly; the workers
Should operate the discs with safeguard
2) the discs are for metal or stone applications, and we should use them for
Right applications
3) to use suitable hand tools for operation of different sizes discs, with