The mono-crystal tools can obtain excellent cutting edge through grinding. The surface finish of single crystal tool can reach more than 0.01micron (Ra 0.1 um)The world's top brands of raw materials: E6 single crystal .
The mono-crystal diamond tools can achieve excellent cutting edge by grinding . And the surface finish can reach 0.025 micron or higher.
Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish.After processing, generally do not need to grinding,polishing and other subsequent processes.
Specification
Advantages Of Mono Crystal Diamond Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
The mono-crystal diamond tools can achieve excellent cutting edge by grinding
Alias: Mono Crystal Diamond Tools, MCD Tools
Application: Ultra-Precision Processing
Details
The mono-crystal diamond tools can achieve excellent cutting edge by grinding. And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish. After processing, generally do not need to grinding, polishing and other subsequent processes.
Advantages Of MCD Cutting Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
Applications Of Mono Crystal Diamond Cutting Tools
3C electronic product
shells and panels for clock , mobile phone, copper aluminum products, mobile phone copper buttons CD lines, acrylic , PC panel decoration
Optical glass processing
optical lens, contact lens, optical storage reading head
precious metal processing
gold, silver, platinum products of carving processing
Precision mechanical parts, aviation industry, medicine industry and other ultra-precision industry
The mono-crystal diamond tools can achieve excellent cutting edge by grinding
Alias: Mono Crystal Diamond Tools, MCD Tools
Application: Ultra-Precision Processing
Details
The mono-crystal diamond tools can achieve excellent cutting edge by grinding. And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish. After processing, generally do not need to grinding, polishing and other subsequent processes.
Advantages Of MCD Cutting Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
Types Of Mono Crystal Diamond Cutting Tools
* Other types and specifications can be produced according to customers requirement
Description: The mono-crystal diamond tools can obtain excellent cutting edge through grinding. The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)The world's top brands of raw materials: E6 single crystal diamond.
Applications of Mono Crystal Diamond Tools:
Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc
Types Of Mono Crystal Diamond Cutting Tools
Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal tools
Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc
- MCD non-standard square bar type turning tools
- MCD mono crystal diamond Arc cutting tools
- MCD Non-standard integrated top and bottom chamfering cutting tools
Application of MCD non-standrad chamfering tool
- Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc.
- The peripheral chamfering of mobile phone shell parts.
- Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect
- The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing.
Precious metal processing, jewelry industry: gold, silver, platinum products of carving processing.
Medical Industry: contact lens and IOL (single-crystal mills and drills). Contact lens machining tools are free from scratches and burrs on the contact lens that may occur during finishing process.
Printing industry: roller mould
Automotive industry: night driving optical system, projection lights, aluminum alloy wheels, etc.Defense and aerospace industry: navigation gyro for missiles New materials ceramics, engineering plastics. motorcycle trailers, shipbuilding, rail transportation and other industries.
Advantages of Mono Crystal Diamond Tools:
Geometries and dimensions are maintained exactly.
- High homogeneity, no microstructure.
- Allows the production of highly precise cutting edges for maximum surface accuracies.
- Cutting edges are extremely sharp.
- Machining can be performed without restrictive contours.No special tools required.
- Constant process reliability and assured reproducibility.
- Surface qualities with Ra < 0.1 um are possible!
- Turning in polishing quality.
The mono-crystal diamond tools can obtain excellent cutting edge through grinding.The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)
The world's top brands of raw materials: E6 single crystal diamond
Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc
Types Of Mono Crystal Diamond Cutting Tools
Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal toolsï¼?
Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc
MCD non-standard square bar type turning tools
- Suitable for turning non-ferrous metals such as copper and aluminum. The surface roughness after processing can reach Rz0.1~0.05�¼m, and the cutting depth during processing does not exceed 0.05mm
MCD mono crystal diamond Arc cutting tools
- Mono crystal diamond tool is suitable for the forming and processing of non-ferrous metals such as copper and aluminum. The size of the arc is designed according to the requirements of the workpiece.
MCD Non-standard integrated top and bottom chamfering cutting tools
- The tool has two cutting edges, and one tool can realize up and down chamfering without changing the tool, which is very cost-effective
Application of MCD non-standrad chamfering tool
- Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc.
- The peripheral chamfering of mobile phone shell parts.
- Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect
- The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing.
HPHT mono crystal diamond plates are used for cutting tools for non- ferrous and non- metallic materials, diamond dresser, wear parts and wire drawing dies, etc
Details:
HPHT mono crystal diamond (MCD) is also called as synthetic single crystal diamons (SCD). It is synthetic diamonds produced by high pressure high -temperature synthesis under tightly controlled growth conditions.
Advantages Of HPHT Single Crystal Diamond Plate:
* The ideal ultra-precision cutting tool material
* Large size,up to 7x 7 x 1 mm. (thickness 1.0-1.7mm)
* High toughness, Scratch proof and wear resistance
* High quality grade, pure color, better shape. High clarity under visible light and infrared light
* Great Thermal Stability,the unrivalled thermal conductivity ( > 2000 W cm 2 K 1 )
HPHT Single Crystal Diamond Plates Are Divided Into Grade A, Grade B And Grade C
Grade A:with precise laser cut edge ,no missing angle,Clean crystal ,without any inclusions under the microscope
Grade B:a lack of angle,can see the minimal inclusions under the microscope
Grade C:a lack of angle, can see the visible inclusions and scrap inside under the lights
Application Of HPHT Single Crystal Diamond Plate:
More Super Hard mainly produce industrial-grade single crystal synthetic diamond plate. It is used for cutting tools for non-ferrous and non-metallic materials, specialty tools (cutter, turning tools, carving tools, angle tools)
Specification: R0.3~R100.
Materials: Element 6 single crystal diamond, South African natural diamond.
Tool rod size: customized.
Tool rod material: tungsten steel.
Speed: 5,000-100000r /min.
Feed: 1500-5000mm/min.
Cutting depth: 0.05-0.2mm.
Processing materials: aluminum alloy, copper, acrylic and other nonferrous metals and nonmetallic.
Features: good effect, long life, highly cost effective.
Specification: R0.3~R100
Material: Element Six Single Crystal Diamond, South African Natural Diamond
Tool bar size: 320
Tool holder material: tungsten steel
Speed: 5000-100000r/min
Feed: 1500-5000mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and non-metals
Features: good finish, highly cost-effective, long life
