Lead smelting rotary furnace is widely used for the Lead paste smelting of Battery recycling plants all over the world. SM Industry have rich experience in providing complete system according to customer requirements, which includes: rotary furnace and filters.
The rotary furnace is consist of furnace body, driving system, burner hole, off-gas holefilters.
Equipment name:� Lead smelting rotary furnace Capacity:� 1~20Tons/batch
Application:� Lead acid battery recyclers, Lead ore smelter, Secondary Lead smelters Raw material:� Lead paste from used battery, Lead ore, Lead dross, Lead slag, crude Lead, and other Lead containing materials
Product: 98% purity crude lead Fuel: natural gas, heavy oil, petroleum coke
Brick: Mg-Cr brick Burner: pyronics burner
Motor and reducer: China famous brand motors and reducers Related equipment: battery crushing and separation system, Lead kettles, ingot casting machine, Lead ladles
Advantages
1.Good adaptability. It can be used for the roasting and smelting for many type of materials, its capacity can tolerate 50-100% of changes. Comparing with reverberatory furnace, it has higher production energy rate and lower fuel consumption.
2.Small length-diameter ratio, small temperature difference, quick heat transferring, and uniform smelting temperature in the furnace.
3.High heat efficiency and good seal performance.
4.Furnace can rotate, which make the firebricks has a longer life service.
5.Good operation environment with high mechanization level and low labor intensity.
6.The rotating speed can be adjusted according to process requirements.
7.Fuel can be diesel, natural gas, gas, powdered coal, heavy oil, and so on. The gas after heat exchanger will enter surface cooler and then dust bag collector.
We can provide customized service for you, you are warmly welcome to visit us!
This is the Latest Technology to Produce the Pig Iron or MS Iron out of the Iron Ore Fines and Non-coking Coal.
In this Technology, the Coal Consumption is the minimal as compared to the Tunnel Kiln Process or Rotary Kiln Process.
Through RHF, either Pig Iron (Fe=96-97% C=3.0-4.0%) or MS Steel (Fe=99% C=0.2% Mn=0.3% etc) or HBI (Hot Briquetted Iron) (Fe=92% C=0.25%) can be made, depending upon the requirement.
The entire time for the Reduction, Melting and Product Out will be around 45 min, so the larger capacity of the Plants can be made.
This process is also Lowest Space Consuming Plant.
The Best Part of this Technology is that we can Product the Ferro Alloys too, like Ferro Nickel (Fe-Ni), Ferro Chrome (Fe-Cr) or Ferro Vanadium (Fe-V) etc from the same Plant, by implementing different Parameters of Operations.
We can Control the Low Carbon Ferro Chrome, MS Steel and many more.
Rotary tilting refining furnace
The rotary tilting refining furnace is mainly used for the pyrometallurgical refining of recycled metals (mostly used for impure copper). In order to improve the technical and economic comprehensive indicators of the tilting refining furnace, it is best to have a copper grade higher than 90% when entering the furnace. For raw materials with lower copper grades, it is best to first undergo pre-treatment in the blast furnace and blowing furnace before entering the tilting furnace.
The furnace body of the rotary furnace is installed on a rotating frame, which, under the action of a hydraulic cylinder, can tilt the furnace body within a certain angle range to achieve process actions such as feeding, melting, and dumping slag. At the same time, the furnace body can rotate around its axis under the action of the transmission mechanism; The rotary motion improves the heating efficiency of the furnace and is of great significance for the overheating of the molten metal.
When melting metal in this furnace, a certain amount of slag forming agent needs to be added. The molten slag forming agent and slag liquid have a protective effect on solid and liquid metals, which can prevent metal oxidation
The burning loss rate of elements such as silicon and manganese in a rotary cupola is equivalent to that of a coke burning cupola. The content of carbon elements in the rotary furnace is decreasing, so it is necessary to add a certain amount of carburizing agent ( graphite) to the furnace material.
Our organization is in the league of reliable organizations, offering Boiler Spares. Customers can purchase a wide gamut of Blower, S.S Air Nozzles, Windbox Air Nozzle, Screw Feeder and Rotary Feeder, under this category. All our products are developed by a team of skilled personnel, following industry laid norms and guidelines. To meet the diverse demands and needs of the customers, we offer these boiler spare in different sizes and specifications.
Brand GE
Material of Construction CAST IRON
Model Number IBL, THERMAX, IJT ETC
Grade HICH CHROME
Type HEAT RESISTANT
Size 3 inch
Features HIGH ANGLE FOR VELOCITY DEVELOPMENT
Usage/Application BOILERS , FURNACES
Our fire bars are made of high quality Cast. Iron with chrome content 1.5% to 2%.We have special grade fire bar made for husk, coal and wood. Our fire bar is capable of withstanding high temperatures and is of robust construction. Our slim design fire bar allows the fire bar core temperature to minimum level due to better cooling.
Atec Tilting Furnace is a Cubical Shell Furnace, which tilts by the Hydraulic/Motorized/Geared mechanism for pouring out the metal directly on the mould/Ladle for heavy Castings. Indirect type melting ensures the Loss of metals due to oxidation/Carbon deposit by the fuel or Combustion Properties. Furnace is lined with Refractory and Insulation brick to hold the liquid metal to a Temperature of 1200oC. This furnace lining by a brick is formed with extra locks mechanically to ensure the lining the tightness and holds the crucible to not to fall of while tilting the furnace.Our furnaces are designed for skin temperature of 65C (Maximum).
Bogie type furnace, the structure of furnace is that there is a portable bogie on the bottom . Before heating, charging the bogie outside the furnace, the heating pieces put on the special iron, then the bogie will be pulled into the furnace by tractor, then will be pulled out for unloading, the heating work piece will be lift by the crane onto the metal forming equipment for processing.
Our company produces these types of the bogie type furnace:
(1)High temperature series (furnace temperature 0-1200 degree), bogie type furnace (5 tons - 100 tons) is suitable for high alloy steel for high temperature normalizing, annealing, quenching and tempering and roll.
(2)Middle temperature series (furnace temperature 0 -950 degree), bogie type furnace (5 tons - 100 tons) used in general metal parts for normalizing, annealing in the air.
(3)Low temperature series (furnace temperature 0 -750 degree), bogie type furnace(5 tons - 200 tons) apply to steel parts tempering, low temperature annealing and cores drying.
Standard export package in pallet, and we can negotiable.
The features of the walking beam heating furnace:
(1)Walking beam reheating furnace is the most widely used in foundry field for metal ingots, billets, tubes and pipes.
(2)Walking beam heating furnace is make up with moving parts and fixed parts.
(3)We can produce all kinds of the walking beam heating furnace, such as walking beam furnace, walking bottom furnace and walking beam bottom combined furnace.
(4)If the billet section is bigger than 120x120mm2, you can adopt the walking beam reheating furnace.
(5)If the billet section is smaller than 100x100mm2, you can adopt the walking bottom reheating furnace.
(6)We can design the furnaces according to your special requirements.
